Machine-Part cell formation through visual decipherable clustering of Self Organizing Map

Machine-part cell formation is used in cellular manufacturing in order to process a large variety, quality, lower work in process levels, reducing manufacturing lead-time and customer response time while retaining flexibility for new products. This paper presents a new and novel approach for obtaining machine cells and part families. In the cellular manufacturing the fundamental problem is the formation of part families and machine cells. The present paper deals with the Self Organising Map (SOM) method an unsupervised learning algorithm in Artificial Intelligence, and has been used as a visually decipherable clustering tool of machine-part cell formation. The objective of the paper is to cluster the binary machine-part matrix through visually decipherable cluster of SOM color-coding and labelling via the SOM map nodes in such a way that the part families are processed in that machine cells. The Umatrix, component plane, principal component projection, scatter plot and histogram of SOM have been reported in the present work for the successful visualization of the machine-part cell formation. Computational result with the proposed algorithm on a set of group technology problems available in the literature is also presented. The proposed SOM approach produced solutions with a grouping efficacy that is at least as good as any results earlier reported in the literature and improved the grouping efficacy for 70% of the problems and found immensely useful to both industry practitioners and researchers.Comment: 18 pages,3 table, 4 figure

The evolution of cell formation problem methodologies based on recent studies (1997-2008): review and directions for future research

This paper presents a literature review of the cell formation (CF) problem concentrating on formulations proposed in the last decade. It refers to a number of solution approaches that have been employed for CF such as mathematical programming, heuristic and metaheuristic methodologies and artificial intelligence strategies. A comparison and evaluation of all methodologies is attempted and some shortcomings are highlighted. Finally, suggestions for future research are proposed useful for CF researchers

Evolution of clustering techniques in designing cellular manufacturing systems: A state-of-art review

This paper presents a review of clustering and mathematical programming methods and their impacts on cell forming (CF) and scheduling problems. In-depth analysis is carried out by reviewing 105 dominant research papers from 1972 to 2017 available in the literature. Advantages, limitations and drawbacks of 11 clustering methods in addition to 8 meta-heuristics are also discussed. The domains of studied methods include cell forming, material transferring, voids, exceptional elements, bottleneck machines and uncertain product demands. Since most of the studied models are NP-hard, in each section of this research, a deep research on heuristics and metaheuristics beside the exact methods are provided. Outcomes of this work could determine some existing gaps in the knowledge base and provide directives for objectives of this research as well as future research which would help in clarifying many related questions in cellular manufacturing systems (CMS)

Meta-heuristics in cellular manufacturing: A state-of-the-art review

Meta-heuristic approaches are general algorithmic framework, often nature-inspired and designed to solve NP-complete optimization problems in cellular manufacturing systems and has been a growing research area for the past two decades. This paper discusses various meta-heuristic techniques such as evolutionary approach, Ant colony optimization, simulated annealing, Tabu search and other recent approaches, and their applications to the vicinity of group technology/cell formation (GT/CF) problem in cellular manufacturing. The nobility of this paper is to incorporate various prevailing issues, open problems of meta-heuristic approaches, its usage, comparison, hybridization and its scope of future research in the aforesaid area