Control of the interaction of a gantry robot end effector with the environment by the adaptive behaviour of its joint drive actuators

The thesis examines a way in which the performance of the robot electric actuators can be precisely and accurately force controlled where there is a need for maintaining a stable specified contact force with an external environment. It describes the advantages of the proposed research, which eliminates the need for any external sensors and solely depends on the precise torque control of electric motors. The aim of the research is thus the development of a software based control system and then a proposal for possible inclusion of this control philosophy in existing range of automated manufacturing techniques.The primary aim of the research is to introduce force controlled behaviour in the electric actuators when the robot interacts with the environment, by measuring and controlling the contact forces between them. A software control system is developed and implemented on a robot gantry manipulator to follow two dimensional contours without the explicit geometrical knowledge of those contours. The torque signatures from the electric actuators are monitored and maintained within a desired force band. The secondary aim is the optimal design of the software controller structure. Experiments are performed and the mathematical model is validated against conventional Proportional Integral Derivative (PID) control. Fuzzy control is introduced in the software architecture to incorporate a sophisticated control. Investigation is carried out with the combination of PID and Fuzzy logic which depend on the geometrical complexity of the external environment to achieve the expected results

Robotic contour tracking with adaptive feedforward control by fuzzy online tuning

Industrial robots have great importance in manufacturing. Typical uses of the robots are welding, painting, deburring, grinding, polishing and shape recovery. Most of these tasks such as grinding, deburring need force control to achieve high performance. These tasks involve contour following. Contour following is a challenging task because in many of applications the geometry physical of the targeted contour are unknown. In addition to that, achieving tasks as polishing, grinding and deburring requires small force and velocity tracking errors. In order to accomplish these tasks, disturbances have to be taken account. In this thesis the aim is to achieve contour tracking with using fuzzy online tuning. The fuzzy method is proposed in this thesis to adjust a feedforward force control parameter. In this technique, the varying feedforward control parameter compensates for disturbance effects. The method employs the chattering of control signal and the normal force and tangential velocity errors to adjust the control term. Simulations with the model of a direct drive planar elbow manipulator are used to last proposed technique

An Intelligent System Approach to the Dynamic Hybrid Robot Control

The objective of this study was to solve the robot dynamic hybrid control problem using intelligent computational processes. In the course of problem- solving, biologically inspired models were used. This was because a robot can be seen as a physical intelligent system which interacts with the real world environment by means of its sensors and actuators. In the robot hybrid control method the neural networks, fuzzy logics and randomization strategies were used. To derive a complete intelligent state-of-the-art hybrid control system, several experiments were conducted in the study. Firstly an algorithm was formulated that can estimate the attracting basin boundary for a stable equilibrium point of a robot's kinematic nonlinear system. From this point the Artificial Neural Networks (ANN) based solution approach was verified for the inverse kinematics solution. Secondly, for the intelligent trajectory generation approach, the segmented tree neural networks for each link (inverse kinematics solution) and the randomness with fuzziness (coping the unstructured environment from the cost function) were used. A one-pass smoothing algorithm was used to generate a practical smooth trajectory path in near real time. Finally, for the hybrid control system the task was decomposed into several individual intelligent control agents, where the task space was split into the position-controlled subspaces, the force-controlled subspaces and the uncertain hyper plane identification subspaces. The problem was considered as a blind-tracking task by a human

Robot Manipulators

Robot manipulators are developing more in the direction of industrial robots than of human workers. Recently, the applications of robot manipulators are spreading their focus, for example Da Vinci as a medical robot, ASIMO as a humanoid robot and so on. There are many research topics within the field of robot manipulators, e.g. motion planning, cooperation with a human, and fusion with external sensors like vision, haptic and force, etc. Moreover, these include both technical problems in the industry and theoretical problems in the academic fields. This book is a collection of papers presenting the latest research issues from around the world

Human-robot cooperation for robust surface treatment using non-conventional sliding mode control

© 2018 ISA This work presents a human-robot closely collaborative solution to cooperatively perform surface treatment tasks such as polishing, grinding, deburring, etc. The method considers two force sensors attached to the manipulator end-effector and tool: one sensor is used to properly accomplish the surface treatment task, while the second one is used by the operator to guide the robot tool. The proposed scheme is based on task priority and adaptive non-conventional sliding mode control. The applicability of the proposed approach is substantiated by experimental results using a redundant 7R manipulator: the Sawyer cobot

Adaptive Robot Framework: Providing Versatility and Autonomy to Manufacturing Robots Through FSM, Skills and Agents

207 p.The main conclusions that can be extracted from an analysis of the current situation and future trends of the industry,in particular manufacturing plants, are the following: there is a growing need to provide customization of products, ahigh variation of production volumes and a downward trend in the availability of skilled operators due to the ageingof the population. Adapting to this new scenario is a challenge for companies, especially small and medium-sizedenterprises (SMEs) that are suffering first-hand how their specialization is turning against them.The objective of this work is to provide a tool that can serve as a basis to face these challenges in an effective way.Therefore the presented framework, thanks to its modular architecture, allows focusing on the different needs of eachparticular company and offers the possibility of scaling the system for future requirements. The presented platform isdivided into three layers, namely: interface with robot systems, the execution engine and the application developmentlayer.Taking advantage of the provided ecosystem by this framework, different modules have been developed in order toface the mentioned challenges of the industry. On the one hand, to address the need of product customization, theintegration of tools that increase the versatility of the cell are proposed. An example of such tools is skill basedprogramming. By applying this technique a process can be intuitively adapted to the variations or customizations thateach product requires. The use of skills favours the reuse and generalization of developed robot programs.Regarding the variation of the production volumes, a system which permits a greater mobility and a faster reconfigurationis necessary. If in a certain situation a line has a production peak, mechanisms for balancing the loadwith a reasonable cost are required. In this respect, the architecture allows an easy integration of different roboticsystems, actuators, sensors, etc. In addition, thanks to the developed calibration and set-up techniques, the system canbe adapted to new workspaces at an effective time/cost.With respect to the third mentioned topic, an agent-based monitoring system is proposed. This module opens up amultitude of possibilities for the integration of auxiliary modules of protection and security for collaboration andinteraction between people and robots, something that will be necessary in the not so distant future.For demonstrating the advantages and adaptability improvement of the developed framework, a series of real usecases have been presented. In each of them different problematic has been resolved using developed skills,demonstrating how are adapted easily to the different casuistic