High-Temperature Decomposition of Fe- and Cr-Doped NiO Produced by a Novel Flame Spray Technique

Abstract

A novel thick film technology has been developed for the manufacture of electric heating elements from partially oxidised Ni–Cr–Fe alloy powder. The sprayed films were a mixture of metallic alloys and Ni-based oxides. Electron microscopy and analysis were used to monitor the transformations in the films during subsequent heat treatment. In particular, it was found that homogeneous grains of Cr- and Fe-doped Ni-based oxides transformed into NiO grains containing numerous Ni-, Cr- and Fe-rich spinel particles with a typical size of 40 nm