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Hidden in plain sight – using a scoping review to reveal the neglected sachet economy crisis
Single-portion, multilayer sachets are a popular packaging format for food, home and self-care products in low-income countries. Sachet waste is non-recyclable, and visibly litters land, freshwater and ocean environments, particularly in South East Asian countries described as having a ‘sachet economy’. As annual global sachet sales exceed one trillion units, we ask whether low levels of research on sachets and the sachet economy could contribute to misinformation about environmental and socioeconomic damage and a lack of policy action to reduce sachet use. Based on the PRISMA-ScR method, our scoping review included novel comparative analyses of multiple exclusion screenings and development of a waste hierarchy for literature analysis to reveal how information available to stakeholders changes as criteria are tightened. We found little empirical research, with knowledge gaps often addressed by institutions and NGOs, particularly regarding alternatives to the sachet economy at the top of the waste hierarchy. Policymakers and consumers in the Philippines and Indonesia were the most common target audience and geographical context. A high proportion of grey literature and inconsistent terminology may introduce the potential for bias and reduced impact.
Our research highlights the urgency of further research into social and environmental impacts of the sachet lifecycle and alternatives such as refill. As sachet use rises and spreads globally, we assert that without robust research and practical guidance for decision makers, environmental and socioeconomic consequences of sachet use will continue to grow in South East Asia and spread quickly to other low-income economies, hidden in plain sight.The Lead Author is in the Water-WISER (Waste Infrastructure and Services Engineered for Resilience) Centre for Doctoral Training funded by UKRI through the Engineering and Physical Sciences Research Council. Grant number EP/S022066/1.Cleaner and Responsible Consumptio
Sources, characterisation and exposure risk of airborne microplastic emissions from municipal solid waste dumping site in Nigeria
Walton, Christopher - Associate SupervisorAirborne microplastics (AMPs) represent an emerging environmental and public health
challenge, with their sources, transport mechanisms, and impacts still poorly
understood, particularly in developing regions with inadequate waste management
systems. This research addresses three key gaps: the need for cost-effective and
efficient AMP sampling tools, the AMP flux estimations under different environmental
conditions, and the modelling of AMP dispersion to understand their transport and
potential exposure risks downwind.
This research tackles these challenges by developing a low-cost sampler for AMP
collection. The low-cost sampler was validated against the commercial sampler (SKC
Deployable Sampler equipped with a Total Suspended Particulate (TSP) head), with
a focus on fibres, fragments, and films across diverse environmental conditions. The
emission of AMPs was quantified using a modified Fick’s law, which incorporates sitespecific
parameters such as wind speed, temperature, and particle properties.
Seasonal variation in AMP emissions was analysed by collecting and processing 226
environmental samples (42 soil and 184 air) from the municipal solid waste disposal
site and its environment during dry and wet seasons. Dispersion modelling was
conducted using SCREEN3 to simulate the downwind transport of AMPs.
A low-cost sampler (LCS) was developed and evaluated against a commercial
sampler, demonstrating a strong correlation (ρ = 0.976) and high accuracy (94.12%)
compared to a reference sampler. The LCS effectively captured seasonal variations
in AMP abundance. Polymer analysis identified five predominant polymers, with nylon
(fibres), PVC (fragments), and PE (films) accounting for the majority of microplastics.
The cost analysis revealed that the LCS offers 61% savings over second-hand and
98% over new commercial samplers, making it a reliable and affordable tool for AMP
research in resource-limited settings.
The airborne microplastics measured on-site reveal seasonal variations in
concentrations. Notably, the dry season reveals higher concentrations (mean: 14.37 ±
3.87 MP/m³) comparable to the wet season (mean: 11.31 ± 3.00 MP/m³). Upwind
concentrations were considerably lower, averaging 4.25 ± 1.17 MP/m³ during the dry
season and 2.75 ± 1.43 MP/m³ during the wet season, reflecting contributions from
distant fibre-rich sources, likely indoor emissions. On-site, films exhibited the lowest
emissions but retained moderate mobility during the wet season. Fibres showed the
highest diffusion coefficients, indicating potential for long-range transport. Fragments
were the most abundant microplastic type (55% dry, 53% wet), with high emission
factors (188 µg/day dry, 170 µg/day wet). Rising velocities were higher during the dry
season due to favourable wind conditions, with values of 0.1056 m/s for nylon fibres,
0.0835 m/s for PVC fragments, and 0.0742 m/s for PE films. The rising velocities and
flux measurements highlighted the influence of soil porosity and wind speed on
resuspension and transport of microplastics.
The SCREEN3 dispersion model reveals distinct seasonal variations in the transport
of AMP from MSW sites. Peak AMP concentrations occurred at 100–107 m downwind,
with wet season levels (fibres: 2.28 × 10⁻² μg/m³, fragments: 6.81 × 10⁻² μg/m³, films:
2.41 × 10⁻³ μg/m³) exceeding dry season concentrations by 2.1–2.2 times. Fragments
posed the highest health risks (Level III), particularly during short-term exposures,
while fibres and films showed lower risks. SCREEN3 agreed well with ground
measurements (R2 = 0.98 to 0.96) and identified key drivers such as stability classes
and precipitation, affirming its utility for AMP transport modelling and risk assessment.
This study highlights the significant environmental and health implications of airborne
microplastic (AMP) emissions from municipal solid waste (MSW) sites. Fragments
pose the greatest risks, particularly during the wet season. The development of a lowcost
sampler and advanced dispersion modelling provides essential tools for AMP
monitoring. To mitigate AMP impacts, improved waste management practices, such
as minimising open burning, are necessary. Integrating AMP data into air quality
monitoring frameworks and prioritising seasonal mitigation measures are also
recommended. Future studies should investigate long-range transport mechanisms,
refine emission factor models, and chronic exposure risks to develop comprehensive
strategies for mitigating AMP impacts globally.PhD in Energy and Powe
Ammonia partitioning and recovery from industrial wastewater - exploring precipitation, stripping, and sorption technologies
Jefferson, Bruce - Associate SupervisorCircular economy in wastewater management is increasingly applied, with
ammonia recovery playing a critical role. Established ammonia partitioning
technologies, being precipitation, typically as struvite, stripping and scrubbing,
and sorption, have been predominantly applied to manure, anaerobic digestate,
urine and municipal wastewater. Industrial effluents also hold potential for
ammonia recovery and have been increasingly targeted by research. These
effluents comprise a wide category of wastewaters with diverse physicochemical
characteristics, generated by different sectors, including food/drink processing,
mining, agro-industrial processes, manufacturing, metallurgy, etc. Some of these
effluents contain high ammonia loads alongside significant concentrations of
ions, metals, and recalcitrant organic compounds, contributing to complex
chemical compositions that can pose challenges for conventional recovery
technologies. Despite the increasing focus on industrial wastewaters, there
remains limited understanding of how to effectively select and operate recovery
technologies, based on the effluent composition and desired recovery outcomes.
This research aimed to advance the understanding of how several physicochemical factors impact the mechanisms enabling ammonia partitioning into gas,
liquid and solid phases, in order to establish optimum transfer pathways. The key
knowledge gaps addressed in this research were i) determination of main criteria
for ammonia recovery technology selection for a range of industrial wastewaters,
ii) understanding the feasibility and recovery performance of struvite precipitation
and ammonia stripping at demonstration scale from distillery wastewater, iii)
understanding and quantifying the impact of transition metals and acidic organic
compounds on ammonia stripping, iv) assessment and comparison of ammonia
separation performance via ion and ligand exchange media and influence of
operation parameters (e.g. pH, buffer capacity, metal load, N concentration). The
findings are utilised to generate an informed decision process for
technology/strategy selection and the operational requirements and potential
challenges posed by selected factors, with relevance for industry stakeholders,
technology providers, and consultants. A specific focus was placed on distillery
wastewater as a case study, a sector concerned with ammonia management and
potentially suitable for recovery, particularly in Scotland.
A review of the literature found that struvite precipitation is the most widely
implemented method with industrial effluents, yet stripping and sorption
processes may be preferred for their ability to deliver versatile, ammonia-rich
solutions. The identified technology-selection criteria included the feed
concentration of ammonia and competing cations, and the struvite formation
potential. Based on the practical recommendations developed in this study, an
ammonia recovery strategy for distillery wastewater was established, integrating
anaerobic digestion with chemical precipitation and ammonia stripping coupled
with scrubbing. The performance of this treatment train had never been tested
before for filtered digestate of distillery effluent, addressing a key gap in
understanding for full scale applications. Demonstration scale trials allowed to
understand how the expected performance translated with real digested distillery
wastewater and to validate its feasibility. The results demonstrated its technical
viability, achieving 76% N removal and 80% P removal, while generating high-
quality struvite and ammonia sulphate solution. Moreover, the findings
highlighted the critical impact of pH and addressed operational challenges,
improving readiness for full-scale application.
Beyond distillery effluents, this thesis examined broader challenges in industrial
wastewaters treatment, addressing gaps identified in the literature review,
relevant for a range of industrial wastewaters, including from metallurgy and
agro/food processing. Specifically, the impacts of species found in some of these
effluents, such as transition metals (as Ni, Cu, Zn) and organic, acidic compounds
(as humic acids), on the stripping process were investigated. Results showed that
elevated levels of such species can reduce ammonia availability for stripping, via
complex formation and electrostatic interactions. This highlighted the need for
mitigation strategies to maintain stripping efficiency with these streams.
Additionally, the metal-ammonia bond potential was further explored to assess
ligand exchange (LEX) sorption mechanism as alternative to ion exchange (IEX),
a mechanism often limited by high concentrations of ammonia and competing
cations. Although various media have been tested in literature, comparative
studies on their performance under different conditions are lacking, along with
insights on how factors such as pH, transition metal and cations load can impact
their mechanisms and effectiveness. In this study, two zinc-hybridised sorption
media were tested and benchmarked against IEX media, in synthetic and real
wastewaters (distillery, municipal). The results showed effective removal,
although limited by self-inhibiting pH changes, with a zinc-hybridised media
matching or exceeding IEX resin’s performance only when pH 9-10 was
maintained (75 meq N/g). pH, buffer capacity and Zn/Na loads were
demonstrated to be critical factors to enable or limit IEX and LEX mechanisms.
The findings established operational requirements for hybridized sorption media
and provided research directions for further improvement.
Overall, this work advanced knowledge on the impact of key species on ammonia
recovery technologies, with implications for industrial effluents treatment in
general and distillery wastewater management in particular. The findings
contributed to developing recommendations for selection and operation of
ammonia partitioning strategies, optimizing metal-hybridized sorption media, and
improving process feasibility for full-scale implementationPhD in Wate
Developing the through-transmission technique in pulsed thermography for material characterisation
Zhao, Yifan - Associate SupervisorPulsed Thermography (PT) is a reliable, non-contact, and non-intrusive non-
destructive testing (NDT) technique for assessing the structural health of
materials. Based on the relative positioning of the thermal excitation source and
the infrared radiometer, measurements can be conducted in either reflection or
transmission mode. While reflection mode is widely adopted due to its single-
sided accessibility, transmission mode offers superior lateral resolution but
remains limited in use due to the lack of reliable depth quantification methods. In
the context of thermal diffusivity evaluation, the transmission mode has
demonstrated greater reliability; however, the existing literature lacks a
deterministic approach to systematically assess this in laboratory settings. This
research investigates the current state-of-the-art in through-transmission
thermography and identifies key knowledge gaps. A transparent and repeatable
methodology is developed to evaluate thermal diffusivity using both finite element
models (FEM) and controlled laboratory experiments. The FEM is also used to
assess the temporal behaviour of a sample containing subsurface defects, and a
physical sample is fabricated to validate the simulation results. A novel method
for defect depth quantification is then proposed by establishing a relationship with
the Fourier number. This approach demonstrated a 63% improvement in depth
estimation accuracy (from a 29.3% measurement error to 10.75%) compared to
the Log Second Derivative (LSD) method derived from thermographic signal
reconstruction (TSR) in the simulation environment across all defect sizes and
depths. Additionally, the technique shows potential for estimating impact damage
in carbon fibre-reinforced polymer (CFRP) samples subjected to varying impact
energy levels. By addressing the challenges of thermal property measurement
and depth quantification within the transmission mode, this thesis provides a
foundation for improved material characterisation and supports renewed
research interest in through-transmission pulsed thermography.PhD in Manufacturin
Investigation of procurement risk management strategies in the post-contract award phase
Yates, Nicky - Associate SupervisorThis research empirically investigated how procurement risk management (PRM)
strategies are used to manage risks in the post-contract award phase. Through
three sequential papers, this study adopted multiple methods to gain insights into
the procurement risks, risk management strategies, and risk management tools
and techniques used in the post-contract award phase in manufacturing sector.
Paper 1 is a literature review of the risk management strategies used in the three
procurement phases: pre-contract, selection and contracting, and post-contract
award. The author conducted an SLR of 100 peer-reviewed articles published
between 2000 and 2025. The key findings of this study are twofold. First, it
synthesized four main themes: procurement risks, procurement risk management
tools and techniques, procurement risk mitigation strategies, and factors that
influence the selection of risk mitigation strategies across the three procurement
phases. Second, the findings highlighted that procurement risk management
tools and techniques in the post-contract award phase have been neglected in
the literature compared to the pre-contract, and selection and contracting phases.
Paper 2, an empirical study, adopted a qualitative approach to gain insights into
procurement risk management in the post-contract award phase. The author
interviewed Procurement professionals (23) from 7 manufacturing industries in
the United Kingdom (UK) and highlighted three key findings based on the
interview insights. First, the results identified five risk categories: supplier
performance, contract design, supplier relationship, ethical, and disruption risks.
Second, procurement professionals combined technological tools, such as data
analytics and machine learning, with human engagement techniques, including
site visits and review meetings, to identify and assess risks and plan mitigation
strategies. Third, a combination of preventive and reactive PRM strategies were
implemented in the post-contract award phase.
Paper 3, an empirical study, examined how sociological mechanisms affect
procurement risks and procurement risk management performance during the
post-contract award phase. A quantitative survey was conducted among 313
procurement professionals from the US automotive manufacturing industry. This
study has four key findings. First, combining trust with information sharing,
commitment, and flexibility mitigates the negative effects of switching costs on
procurement risk management performance than using trust alone. Second,
combining trust with information sharing, commitment, and flexibility mitigates the
negative effects of switching costs and negotiation costs on procurement risk
management performance than using trust alone. Third, sociological constructs
are insufficient as PRM mechanisms to mitigate the negative impact of
environmental uncertainties on procurement risk management performance.
Fourth, sociological constructs are insufficient as PRM mechanisms to mitigate
the negative influence of supplier opportunistic behaviours on procurement risk
management performance.
Overall, this thesis makes several key contributions and extends the literature in
the following ways. This SLR study contributes to the existing literature by
aligning the fragmented strands of risk management literature and systematically
synthesizing the procurement risks, the tools and techniques for identifying,
assessing, and mitigating risks, and the risk mitigation strategies in each
procurement phase. Second, it provides a new, empirically based procurement
risk management model that integrates procurement risk identification,
assessment, and mitigation strategies into the post-contract award phase. Third,
it provides new empirical evidence that combining trust with information sharing,
commitment, and flexibility mitigates the negative effects of switching costs and
negotiation costs on procurement risk management performance more effectively
than using trust alone. Fourth, it provides new empirical evidence that combining
trust with information sharing, commitment, and flexibility mitigates the negative
effects of switching costs and negotiation costs on procurement risk management
performance than using trust alone.PhD in Leadership and Managemen
Analysis of active aerodynamics for high-performance vehicles
The pursuit of greater efficiency and performance drives advancements in the automotive
and motorsport industries, with active aerodynamics emerging as a promising approach
due to their ability to dynamically adapt aerodynamic characteristics to specific operating
conditions. However, their development presents challenges, including the need for
practical yet accurate simulation methodologies, a deeper understanding of vehicle aerodynamics
in dynamic conditions, and a comprehensive assessment of their performance
potential. This research addresses these challenges through interdependent studies. A
cost-effective Computational Fluid Dynamics (CFD) workflow is developed and validated
against experimental and high-fidelity simulation data, complemented by a structured
wind tunnel correlation process to ensure reliable aerodynamic predictions. Yaw
and cornering effects on flow field characteristics and aerodynamic performance are analysed
using wind tunnel experiments and CFD simulations. Finally, active aerodynamic
configurations, including 2D systems capable of modulating aerodynamic balance longitudinally
and laterally, are designed and examined using minimum lap time simulations to
assess performance gains, optimal control strategies, and dependencies on vehicle setup.
The CFD workflow demonstrates high predictive accuracy across various aerodynamic
conditions, with the structured correlation process improving experimental data interpretation
and validation. However, conditions critically dominated by highly unsteady
flow phenomena require higher-fidelity simulations. Yaw and cornering conditions induce
significant flow field alterations, including underbody interference, enhanced upper
surface flow acceleration, and asymmetric wake structures, leading to substantial downforce
and drag penalties. Active aerodynamic systems provide significant performance
benefits across diverse scenarios, with 2D systems consistently outperforming conventional
designs by prioritising aerodynamic loads on underloaded tyres to improve total
grip. Overall, this research advances numerical methodologies, deepens understanding of
vehicle aerodynamics in dynamic conditions, and demonstrates the performance potential
of various active aerodynamic designs. The work establishes a foundation for optimising
vehicle performance with active aerodynamic systems, supporting future research and
industry innovations in automotive and high-performance vehicle engineering.PhD in Transport System
The evolution of fixed wing aircraft handling qualities during the first fifty years
Alam, Mushfiqul - Associate SupervisorThe study investigates the evolution of the handling qualities of British aircraft
between 1910 and 1950. In this era, before the implementation of rigorous
airworthiness requirements, many aircraft were deficient in some form or another
by modern standards. Such deficiencies may not be anticipated or understood by
today’s pilots who wish to fly old aircraft and this can result in mishandling, loss
of control and ultimately accidents.
This study uses a combination of quantitative analysis and qualitative judgements
from historical sources to investigate vintage aircraft flying qualities. It includes
analysis which makes a novel contribution to this area of aeronautics.
Contemporaneous pilot accounts reveal that the understanding of the ‘mechanics
of flight’ was generally poor. Legacy flight instructor handbooks show that early
flying ‘folklore’ tends to outlive its usefulness and also reveal deficiencies in
stability and control in the contemporary training aircraft.
An analysis was conducted using a group of 41 aircraft, which formed a
representative example of British aircraft of the era. The longitudinal, directional
and lateral, stability and control parameters were estimated using generic
equations and known aircraft geometry.
Today’s certification specifications are used as a benchmark against which the
vintage aircraft1 in this study are assessed for non-compliances. This analysis
shows an inverse near-linear relationship between the year of design of an
aircraft and the number of deficiencies it exhibits.
Other factors that can affect handling qualities including the cockpit interface, and
the aircraft environment are discussed. An analysis of these factors is made to
highlight the higher risk areas when flying the vintage aircraft of the era.
1 In this thesis the expression ‘vintage aircraft’ refers to aircraft which were originally designed
during the period 1900-1950.
The findings are used to develop guidance for a modern pilot2 , planning to fly a
strange vintage aircraft for the first time.
2 For the purposes of this study a ‘modern pilot’ is one who has been trained using aircraft
certificated to modern certification standards or their military equivalent.MSc by Research in Aerospac
Development of a novel and effective postharvest decision support system (DSS) for stored cereals to minimise mould spoilage and mycotoxins in food
Cereal grains are widely consumed for their nutritional value as food and feed,
and are essential in the food supply chain. However, changing climatic conditions
have made these crops increasingly susceptible to fungal attacks, elevating the
risk of contamination by mycotoxins—often referred to as "invisible mould
poison." This can threaten grain safety and quality, posing health risks to humans
and animals, and contributing to food insecurity and economic instability.
This thesis examines the effects of different abiotic factors (water activity- aw and
temperature) on the ratios of regulated and conjugated mycotoxin concentrations
in naturally contaminated and irradiated wheat grains inoculated with Fusarium
graminearum. Contaminated samples were analysed with Liquid
Chromatography Tandem Mass Spectrometry. Deoxynivalenol-3-glucoside
concentrations were significantly different from its precursor deoxynivalenol at
0.93 aw (22% moisture content- MC) at 25 °C in the naturally contaminated wheat
with a ratio proportion of 56:44, respectively.
This research further investigates the effects of different aw and temperature on
CO2 production, fungal growth, and mycotoxin contamination in mini-silos of
grains. It hypothesizes an integrated sensing approach (combining CO₂,
temperature, and relative humidity measurements) as a decision support system
(DSS) tool in real-time monitoring of CO₂ produced in stored grains would predict
risks of mycotoxin contamination exceeding legislative limits.
Findings show that in naturally contaminated and inoculated (Penicillium
verrucosum and Fusarium langsethiae) wheat and oat grains, respectively, an
increase in aw significantly increased the respiration rates (RR) and mycotoxin
(ochratoxins, type A trichothecenes and their conjugate concentrations. Their
legislative limits were exceeded at ≥ 0.80 aw (16% MC) with RR ≥ 15 µg CO₂ kg¯¹ h¯¹ .
This research provides novel preliminary data for stored wheat and oats that can
combine with other pre-harvest modules to develop a cost-effective DSS tool to
improve grain storage management.Biotechnology and Biological Sciences Research Council (BBSRC)PhD in Environment and Agrifoo
Examining the relationship between job characteristics and work engagement in mission-oriented and non-mission-oriented roles within the public sector
Kelliher, Clare - Associate SupervisorIn recent years, there has been growing academic interest in understanding how contextual features shape employee work engagement, particularly within the public sector where job roles and motivations are highly heterogeneous. While substantial literature has explored engagement through the Job Demands-Resources (JDR) theory, the influence of contextual variation across occupational roles remains under-theorised. This thesis focuses on the heterogeneity of public sector work and examines how differences between mission-oriented and non-mission-oriented roles influence the relationship between job characteristics and employee engagement.
Building on longstanding criticisms that engagement research has often neglected context or reduced it to a statistical control, this study draws on Johns’ (2006) framework to conceptualise context as an integral theoretical element. The research empirically investigates how contextual variation interacts with job demands and resources to shape engagement and exhaustion. Using data from the 2021 European Working Conditions Telephone Survey (EWCTS), this study applies Multigroup Structural Equation Modelling (MG-SEM) and Moderated Structural Equation Modelling (MSEM) to a stratified sample of public sector employees across Europe. The analysis tests the differential salience of job characteristics and the buffering role of resources in mitigating the negative effects of job demands.
This study finds that employees in mission-oriented public sector roles experience both higher work engagement and higher exhaustion than their non-mission-oriented counterparts, showing the importance of context in shaping psychological experiences at work. Emotional demands function as challenge demand but primarily as hindrance demands in mission roles, being strongly associated with exhaustion but not significantly with engagement. Contrary to expectations, work intensity and work-life interference showed similar effects across both role types. Among job resources, social support had greater significance for engagement in mission-oriented roles, while autonomy and voice were beneficial across roles. Only autonomy demonstrated a significant buffering effect, mitigating the impact of work intensity on exhaustion, but only in mission-oriented roles.
Theoretically, the study advances JDR theory by integrating role context as a central explanatory mechanism, using Johns’ (2006) contextual framework. It challenges assumptions of motivational homogeneity in public sector work and illustrates that the effect of job demands and resources is contingent on role type. Methodologically, it employs Multigroup Structural Equation Modelling (MG-SEM) to test the moderating role of context, positioning it as a central variable rather than a control variable. Practically, the study provides a foundation for more tailored, role-sensitive engagement strategies in public sector human resource management.PhD in Leadership and Managemen
Investigation of wire-based laser directed energy deposition (DED) process for high-resolution submillimetre features
Rodrigues Pardal, Goncalo - Associate SupervisorIn this thesis, the feasibility of manufacturing submillimetre-scale wall features using 250 W to 500 W and 1.00 kW to 2.79 kW laser power, from a 1.0 mm small beam to 1.5 mm – 3.0 mm large beams was investigated. The D-ratio correlates the beam diameter with wire diameter was introduced for deposition performance and wire position sensitivity discussion.
The study firstly reveals the possibility of fabricating defect-free, smooth surface appearance and submillimetre-scale wall features using 500 W of laser power with large laser beam diameters of 1.50 mm to 2.00 mm (D-ratio of 2.50 to 3.33) without the plume interference. It was found that using a larger beam size can enhance the chance of deposition success due to enough specific point energy applied, a relatively lower but even distribution of the power density, and less energy discrepancy projected on wire and substrate, as a result, increase in the possibility of deposition success.
This study also successfully applied 2.79 kW of high-level laser power and a large beam size of 3.00 mm (D-ratio of 5.00) to build the millimetre-scale wall features at a fast processing speed. It was found that fast processing speed, large laser beam size, and high-level laser power enable the chance of feeding more material into the melt pool, meanwhile, a larger D-ratio is needed for preventing the wire position sensitivity introduced back. A deposition rate of 400 g/h was achieved by using a 0.6 mm diameter wire and still exhibits the potential of fabricating submillimetre-scale wall features with the deposition rate potentially reaching 750 g/h, which is comparable to the conventional power-based laser DED process of 600 g/h.
Finally, the possibility of applying FLMIPs in the wire-based laser directed energy deposition regime was revealed, but the comprehensive feasibility of applying these parameters in the wire-based laser directed energy deposition regime needs to be further investigated.
These imply that wire-based laser DED process is capable of manufacturing submillimetre-scale features with good performance at relatively large beam
sizes and has the potential to achieve competitively high deposition rates in submillimetre-scale features to satisfy the rapid manufacturing requirements in the additive manufacturing regime.PhD in Manufacturin