Canals Canals, Pere

Diaz Ferrer, Jesus

Domingo Oriol, Antonio

Rosell Canet, Arnau

English

UPCommons. Portal del coneixement obert de la UPC

iZAR Model Rocket WorkshopPere Canals Canals, Jesús Diaz Ferrer, Antonio Domingo Oriol, and Arnau Rosell CanetEngineering Physics Bachelor,Escola Tècnica Superior d’Enginyeria de Telecomunicacions de Barcelona (ETSETB),Universitat Politècnica de Catalunya (UPC)(EETAC Collaboration)(Dated: May 31, 2017)I. INTRODUCTIONRockets have always been one of the most challeng-ing and passionate scientific objects in history. Theirdevelopment has been improved since its first studies inancient China [1], where they were used as a weaponfor firing arrows. It is believed that the Mongols wereresponsible for bringing rocketry into Europe. Since the15th century its importance has been balanced between awar weapon and entertainment fireworks. Its importanceas a scientific tool began during the 17th century, whenIsaac Newton developed the motion laws, including therocket equation which will be explained later. However,its modern usage as the fundamental way to take scien-tific instruments out of the atmosphere and into spacewas studied during the 20th century. After nearly 50years of study, it was possible to send the first men tothe moon and to take a satellite into orbit, and henceforthits importance in space exploration has put its study inone of the most interesting fields in which physics relies.Its major importance has been the principal motiva-tion of the iZAR group in order to undertake this project.Moreover it provided the opportunity to design and im-plement what learned from rocket physics and engineer-ing.II. IZAR DESIGNThe first thing that comes in mind when rocket designis proposed is bullet shape aerodynamics. Some say thatthe first thought is, usually, the most appropriate, thatintuition leads to success, but we needed further investi-gations.First of all, there exists the dichotomy between sharp-ness and bluntness. Doing some research, it can beproven that aerodynamics is not an easy matter. On ourproject there are di↵erent aspects that are involved inthe good functioning of the rocket. As it is obvious, dragforce is one of the primordial aspects to bear in mind,but stability, point pressure and centre of gravity matteras well. There are shapes that are designed exclusivelyto reduce the e↵ects of these inconveniences at minimum;some have the form of a water drop, that have a lot ofsurface to distribute most of the pressure at the nose,and less at the tail. These shapes seem reasonable, butthis unbalance of pressure surface sets forward the pointof pressure, leading to instability.One of the principles followed during all the designprocedure is that the point of pressure has to be as nearas possible to the tail, as the centre of gravity close tothe nose. With that in mind, the shape of our rocketshould have an increasing surface of pressure as we movefrom nose to tail. Three fins are implemented with thatobjective, but the body must help too.Another important aspect is the velocity, as it has animportant role in aerodynamics. That is how we cansolve the dichotomy. Some researchers give data thathelps with that decision. At low velocities, blunt shapes,like parabolas, show the lowest drag coe cients. If veloc-ity increases and approaches the supersonic limit, sharp-ness starts to equal any parabola. But these are not theonly things to consider. If the final point of the noseis sharp, determine which shape is the best for the restof the nose is as important. LV-Haack is a profile buildon the principle of obtaining the minimum drag with aspecified length and volume, this has a sharp point andan ogive-like shape. Another similar profile is called LD-Haack, which searches for the minimum drag with a givenlength and diameter. This last one is also referred as theVon Kármán ogive, and it is one of the most used insupersonic aviation. Them both are represented by thefollowing function [2] [3].✓(x) = acos(1  2 xL)Radius(x) =D2p⇡r✓   sin(2✓)2+ Csin3(✓)Where D corresponds to the diameter, L to the lengthof the profile, x is the distance from the tip and C is equalto 0 or 1/3 if it is Von Kármán or LV-Haack.It is more than proved that there exist multiple factorsto consider and options to choose. The iZAR-404 has aprofile of LV-Haack with a parabolic tip. In order toimprove stability and reduce drag and weight, the shapeof the rocket is composed of two noses, facing oppositedirections. The one located on the back of the rocket hasa major length of definition, and the rear end is cut soas to enable a proper functioning of the engine.The fins are regulated by the certification require-ments. We used curved shapes to approach elliptic con-tours, which are most aerodynamically e cient, and air-foils profiles to reduce drag, like the wings of planes do.2The rocket is composed of two parts, the nose andthe body. The nose houses the payload and because itneeds to be ejected, it is not fixed to the body. Thepayload, composed by the altimeter and the batteries, isconcealed by a fabric subjected to the nose by a big ringand adjusted with tape. The body consists of three partsprinted separately and fused together.The interior of the iZAR-404 has a solid structurebuild to hold the thin fuselage, the rocket engine, theparachutes and the altimeter. Three structural girderswith several circular enforcements are the principal struc-ture. There are 6 small rings joined to that structure ofthe body where the major parachute is attached, and thebig ring fitted in the nose holding the fabric that also fixesthe minor parachute to the payload.Two engine adapterswere designed to fit them perfectly into our curved inte-rior without losing alignment and stability.FIG. 1. Rocket final prototype, iZAR-404, Star Not Found,ready to be launched. The UPC and engineering physics logosare the ones printed on the fins.III. CERTIFICATION REQUIREMENTSBefore rockets can be launched, some requirements forsizes and resilience of the parts of the rocket, as well assome safety requirements and conditions about the con-struction materials. The list of requirements that bothrockets fulfill is as follows• Fins resist a longitudinal force F = 2Mfinamaxanda lateral force F = 0.052Sfinv2max.• Applying a transversal force, the maximum finbending is smaller than 17%.• Fins have a better alignment with the rocket axisthan 5 degrees.• The maximum bending of the body tube is smallerthan the 1% required.• Engine bracket resist a longitudinal forceF = 2Tfin.• The respective recovery system are able to with-stand the payload and the fuselage and both glideat a vertical velocity according to the specifiedrange, smaller than 5m/s.• In order to guarantee the recovery of all parts twoparachutes are used for each rocket. A hole of 3cmof diameter in the centre of parachutes is done toensure stability in gliding phase.• The altimeter is ready to take measures of the alti-tude as a function of time during the trajectory. Ahole has to be done in the nose in order to let thealtimeter do the measures.An important aspect before the launch is to verify thestability of the rocket. In order to start talking aboutstability the concepts of centre of pressure, centre of massand margin of stability must be introduced [6]. A rocketwill be stable if the margin of stability (the distance be-tween the centre of mass and pressure) is bigger than themaximum diameter of te rocket. The centre of mass isdefined as the point of the rocket where is concentratedall the mass of the rocket, whereas the centre of pressureis the point where all the aerodynamic normal forces act.An easy way to calculate the centre of mass is by hang-ing the rocket from a string and moving the point ofapplication until the rocket remains totally horizontally.The procedure to calculate the centre of pressure is moreanalytical. The expression of the centre of pressure isshown in (1)cpA = dnan+ dbab+ dfaf(1)with aiare the respective areas in 2D of ech part of therocket; body, fins and nose, dithe respective distance ofthe parts with respect to the base of the rocket,cp thecentre of pressure and A the sum of all ai. It is foundthat the centre of pressure for the 3D rocket is 20cm farfrom the bottom of the rocket, using the data from table31, and the centre of mass 38cm from the bottom,thenthe di↵erence is bigger than the maximum diameter ofthe rocket, 6cm.Part of the rocket Area (ai) Distance(di)Nose 30.31cm2 45cmBody 1 52.01cm2 30cmBody 2 52.52cm2 21cmTail 12.62cm2 12cmFins 52, 81cm2 9cmWith all these requirements and stablity criterion full-filled the rocket can be launched perfectly safe.IV. THE ROCKET EQUATION: THEORYFUNDAMENTALSThe purpose of this part is to explain the trajectoryof an object which losses mass along the motion. This isespecially important when implementing a rocket trajec-tory, as a great part of the mass is the fuel used to propelit. The equation that models the motion of a body is theNewton’s second law.~F = m~aHowever, in rockets this well-known equation cannot beapplied for the reasons aforementioned, and what prevailsis the rocket equation, which is as follows [4].Md~vdt= ~F +dMdt~uA. Rocket EquationThe right term of the previous ocasion is the force.That force is comprised of several parts. Its most im-portant is the term ~T = dMdt~u which is the thrust ofthe rocket, and comprises the acceleration due to the gaspropulsion. The quantity ~u relates to the relative ejec-tion velocity with respect to the rocket. It is importantto note that it is a vectorial magnitude, as the rocketmotion is vertical as well as horizontal, due to the initiallaunch angle and the weather conditions. In this initialexpression, two major e↵ects directly a↵ect the trajec-tory: Gravity and Drag. Gravity is a vertical force, as-sumed of the same magnitude through all flight.~Fg= m~gDrag is a force component against the motion, quadrat-ically dependent on the velocity of the rocket, as it canbe seen in the drag coe cient equation [4].~FD=12⇢v2CDAIn this equation, CDis the drag coe cient, which isgiven by the literature; A is the cross-sectional area ofthe rocket, where it is the largest. RHO represents theair density, which has been taken constant at a value of0.25 (Kg/m3). It is important to know that the dragforce is usually a small fraction of the gravity. Nonethe-less, it must be taken into account, so the final rocketequation to simulate is[4]:Md~vdt= ~T   ~Fg  ~FDV. SIMULATIONSA fundamental part of this project is to predict therocket estimated trajectory using a simulation software.In this case of study, the software MATLAB was used.The main objective is using the aforementioned equationsof the rocket to estimate how the trajectory would be inthe di↵erent stages of the flight. As they consist on aset of di↵erential equations with no analytical solution,to integrate the velocity and attain the position the in-tegrating method of Runge-Kutta was used [5]. For thesimulations, a series of assumptions have been mad andthose are applied in all flight stages. Firstly, the air den-sity, as well as gravity, are considered to be constant in allaltitudes. Also, no lateral forces are taken into account,thus permitting a 2D simulation of the trajectory. Thereare 5 principal stages in the rocket flight trajectory:A. Rocket flight up to burn outThe first stage starts with the ignition and lasts untilall the propellant is burned out. Since the thrust in-creases gradually, when its value overcomes gravity therocket will take o↵. In order to simulate that, firstly thethrust curve of the rocket’s engine D9-3 is modelled witha series of linear functions that imitate the original nonlinear one. Using the drag coe cient given in the ModelRocket Workshop manual (approximately 0.15) and tak-ing into account an initial inclination due to the rocketlauch base, the rocket equation is applied. In it it isalso taken into account that mass linearly decreases withtime, and the thrust is aligned with the rocket’s longitu-dinal axis. In the simulation is studied and plotted thealtitud in function of time and in function of the cylin-drical coordinate. The code is annexed in XI.B. Rocket flight from burn out to nose andfuselage separationThe second part starts when all the propellant is con-sumed. At this moment, the rocket starts a ballistic tra-jectory, where mass is constant, and the forces actingare only gravity and drag. While gravity acts downward,drag acts as a viscous force against the motion. This hasbeen taken into account, and the plots of this parts have4been made exactly as before. This part last the delaytime of the rocket, since burn out until nose and fairingare separated.C. Rocket flight from separation till parachuteopeningFor the treatment of this part of the flight, nose andfairing have to be treated separately,as each have theirown drag coe cient. It is also important to consider theimpulse created by the ejection, which will propulse thenose along the propagation direction, whereas the fairingwill be propulsed in the opposite direction. The new dragcoe cients will be 0.78 for the fuselage and 0.47 for thenose.The momentum change is 13 N with a duration of0.01s. This part last until the peak altitude is reached,as from that moment the velocity will be negative. It isconsidered that at this point the parachutes start acting.D. Parachute glidingThe last part of the flight consist on the parts loweringwith the parachutes opened until those parts reach thefloor. As it was wanted to ensure a certain landing ve-locity, the areas of the parachutes had to be determined,and the drag coe cient used with the parachutes wasof 1.15, as stated in the guidelines of the Model RocketWorkshop. As in the second part of the flight, the onlyforces acting are gravity and drag.FIG. 2. Graphic corresponding to the altitude reached by thenose (blue) and the body (red), according to the simulationcode, with a take-o↵ angle of 5 degrees.VI. RESULTSThis part of the article refers to the results ob-tained with the altimeter, which stores the flight alti-tude through all flight, in order to study the correla-tion between the simulations and the reality. Compar-ing one versus the other, one could study how accuratethe assumptions made to make the simulations were, orin which stages the simulation fails and how. Unfortu-nately, no data could be retrieved from the flights. Al-though the both the design and the simulation previsionwere both checked by the project manager, the lauch-ing site was chosen too near the sea, which resulted inour rocket landing on the water Although it was possibleto retrieve the body parts and the altimeter, the waterdamage made it impossible to obtain the anaylisis data.FIG. 3. Panoramic view of the launch site and the rockettrajectory described by iZAR 404. Tha launch took place inJune 13th 2017, in Sitges.VII. CONCLUSIONSGoing in depth into a scientific matter is a processthat needs time and e↵ort to be fullfiled. Model rocketengineering has been a no di↵erent experience: computerdesign, code programming, testing procedures, certifica-tion requirements or launching protocol are some of themost superficial aspects of a process that has given us adi↵erent and deeper view of an engineering project, in-volving many factors that we can find in superior, moretechnical environments.We have chosen a di↵erent design, a more aerodynamicshape full of detail and e↵ort that has resulted in anengineering piece that we are proud of.5VIII. REFERENCES[1] Benson, Tom (2014) Brief History of Rockets NationalAeronautics and Space Administration[2] William E. Stoney, Jr.(1954) Transonic Drag Measure-ments of Eight Body-Nose Shapes NACA RM L53K17[3] Department of Defense Military Design Handbook (1990).Design of Aerodynamically Stabilized Free Rockets. U.S.Army Missile Command. MIL-HDBK-762(MI)[4] Peraire J., Widnall, S. (2008). Variable Mass Systems:The Rocket Equation (pdf)[5] N.S. Bakhvalov, (1977) Numerical methods: analysis, al-gebra, ordinary di↵erential equations , MIR[6] Recuenco, J.M. (2008) , Modelismo Espacial (pdf)

iZAR Model Rocket Workshop

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iZAR Model Rocket Workshop

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