Borsacchi, Leonardo

Pinelli, Patrizia

English

Florence Research

20 December 2021Adjustments of premises for the processing of Aloe vera in Fifa (Jordan), according to international standards / PatriziaPinelli; Leonardo Borsacchi. - ELETTRONICO. - (2020), pp. 98-104. ((Intervento presentato al convegno XXIXCONGRESSO NAZIONALE DI SCIENZE MERCEOLOGICHE 2020 tenutosi a Salerno nel 13-14 febbraio 2020.Original Citation:Adjustments of premises for the processing of Aloe vera in Fifa (Jordan),according to international standardsPublisher:Terms of use:Publisher copyright claim:(Article begins on next page)La pubblicazione è resa disponibile sotto le norme e i termini della licenza di deposito, secondo quanto stabilito dallaPolicy per l'accesso aperto dell'Università degli Studi di Firenze (https://www.sba.unifi.it/upload/policy-oa-2016-1.pdf)Availability:This version is available at: 2158/1191571 since: 2020-07-02T15:37:53ZFrancoAngeliQuesta è la Versione finale referata (Post print/Accepted manuscript) della seguente pubblicazione:FLORERepository istituzionale dell'Università degli Studi diFirenzeOpen Access11820.22     B. Esposito, O. Malandrino, M.R. Sessa, D. Sica (a cura di) LE SCIENZE MERCEOLOGICHE NELL’ERA 4.0Nell’attuale scenario economico e sociale si è affermata l’esigenza di orientare i sistemidi produzione e gli stili di consumo verso nuovi modelli virtuosi di gestione in cui l’inno-vazione, la qualità e la sostenibilità rappresentano elementi fondanti per la creazione distrategie sapienti e lungimiranti capaci di creare un valore “sostenibile” per tutti gli attoridella “rete della vita”. Tale sfida rappresenta un tema ampiamente dibattuto nell’ambito delle Scienze Merceo-logiche e, in particolare, durante il XXIX Congresso Nazionale di Scienze Merceologichedove sono stati coniugati contributi teorici con esperienze pratiche in un’ottica di valoriz-zazione delle conoscenze.Il congresso ha rappresentato un’occasione di confronto, di condivisione e di approfon-dimento di percorsi di sviluppo su tematiche fortemente focalizzate sui seguenti aspetti: • Industria 4.0, analizzata attraverso i binomi di innovazione e imprenditorialità, innovazione,start-up e spin-off, tecnologia e innovazione gestionale, ricerca e trasferimento tecnologico; • Qualità 4.0, intesa come qualità di sistema e di prodotto e sistemi di gestione per la qualità; • Sostenibilità e Corporate Social Responsability, che prende in esame l’analisi del ciclo divita, i sistemi di gestione per l’ambiente, i metodi e gli strumenti di ecologia industriale,fino al concetto di economia circolare.Benedetta Esposito è borsista di ricerca presso il Dipartimento di Scienze AziendaliManagement and Innovation Systems dell’Università degli Studi di Salerno e cultore dellamateria in Scienze Merceologiche. I suoi interessi di ricerca sono nell'ambito della Corpo-rate Social Responsibility e della Circular Economy nel settore agroalimentare.Ornella Malandrino, professore ordinario di Scienze Merceologiche, Direttricedell’Osservatorio Interdipartimentale per gli Studi di Genere e le Pari Opportunità del-l’Università degli Studi di Salerno e Delegata del Rettore all’Orientamento. La sua attivitàscientifica si focalizza prevalentemente sulla CSR e sulla relazione tra i vari sistemi e stru-menti di gestione delle differenti dimensioni della qualità.Maria Rosaria Sessa, PhD in Management & Information Technology e docente acontratto dell'insegnamento di Gestione Controllo della Qualità dei Servizi Turistici pressoil Dipartimento di Scienze Aziendali – Management & Innovation Systems dell’Universitàdegli Studi di Salerno. I suoi principali interessi di ricerca sono: sviluppo di sistemi di gestione della qualità edell'ambiente, responsabilità sociale delle imprese, strumenti di valutazione ambientale ecertificazione delle competenze.Daniela Sica, PhD in Scienze Merceologiche e docente a contratto di Gestione Con-trollo della Qualità dei Servizi Turistici presso il Dipartimento di Scienze Aziendali – Ma-nagement & Innovation Systems dell’Università degli Studi di Salerno. I principali interessidi ricerca sono rivolti alla sostenibilità dei processi produttivi, al Quality Management Sy-stems e alla CSR.Le scienze merceologichenell’era 4.0a cura di Benedetta Esposito, Ornella Malandrino,Maria Rosaria Sessa, Daniela SicaXXIX CONGRESSO NAZIONALE DISCIENZE MERCEOLOGICHE 2020Atti del ConvegnoSalerno13-14 Febbraio 2020€ 17,00 (edizione fuori commercio)FrancoAngeliLa passione per le conoscenze11820.22_Layout 1  28/04/20  11:12  Pagina 1  ADJUSTMENTS OF PREMISES FOR THE PRO-CESSING OF ALOE VERA IN FIFA (JORDAN), AC-CORDING TO INTERNATIONAL STANDARDS  di  Leonardo Borsacchi1, Patrizia Pinelli2  1 ARCO (Action Research for CO-development) - PIN Scrl, Univer-sity of Florence, leonardo.borsacchi@pin.unifi.it 2 University of Florence - Department of Statistics, Computer Sci-ence, Applications (DiSIA), patrizia.pinelli@unifi.it     Abstract (in inglese)  Aloe vera L. is a vegetal matrix of great interest. The gel obtained from its leaves is useful for the production of numerous items, even in different sectors, such as phy-tochemistry and cosmetics, thanks to its healthy and beneficial properties. This action-research took place within the project “Promozione della filiera agribusi-ness dell’Aloe vera attraverso l’implementazione di un progetto pilota a sostegno delle cooperative di piccoli produttori nell’area di Karak in Giordania” (AID 11481), implemented by Jean Paul II Foundation and funded by the Italian Agency for De-velopment Cooperation. The main objective of the project is to promote the A. vera agribusiness chain in the Jordan Valley in Fifa, Karak region (Jordan). According to the project, new A. vera crops have been planted in selected fields in Karak region. A. vera is not in fact a native species of that region. Within the project, the first activity of the action-research described in this paper was to define the criteria for compliance with inter ational standards and regulations for and the processing of aloe. Moreover, the project ask for a proposal for adapting the premises and arranging the equipment in order to start the gel production, as scheduled in the second phase of the project.   Keywords: Aloe vera L.; Sustainability; Food supplements; International coopera-tion; Action-research    Introduction    This study took place within the two-years long project “Promozione della filiera agribusiness dell’Aloe vera attraverso l’implementazione di un progetto pilota a sostegno delle cooperative di piccol  produttori nell’area di Karak in Giordania” (AID 11481), implemented by Jean Paul II Foundation and funded by the Italian Agency for Development Cooperation. The main objective of the project is to promote the Aloe vera L. agribusiness chain in the Jordan Valley in the region of Fifa (Jordan). According to the project, new A. vera crops have been planted in selected fields n the Karak region. A. vera is not in fact a native species of that region. Aloe vera L. is a well-known medicinal plant, native to North Africa, but now widely distributed throughout the world for its ability to adapt and thrive in different climate conditions. Besides being used as a medicinal plant worldwide (Sanchez-Manchado et al., 2017), A. vera has become one of the most important raw materials in different industrial sectors (e.g. food, cos-metic, herbal preparations), as emerging source of bioactive components. The multi-functionality of A. vera, and therefore, its possible use in different production sectors, must take into account qualitative, regulatory and market requisites. The realization of semi-finished or finished products for certain sectors must comply with the standards required for that sector. On the other hand, A. vera grown with specific pedoclimatic conditions and agricultural inputs may be suitable for some productions and not for others. This paper presents the results of an action-research conducted by ARCO, a university action-research centre founded in 2008 at PIN S.c.r.l. (Polo Uni-versitario “Città di Prato”) – University of Florence.  Within the project, the first activity of the action-research described in this paper was to define the criteria for compliance with international stand-ards and regulations for the processing of Al e vera L.. Moreover, the project ask for a proposal for adapting the premises and arranging the equipment in order to start the production as scheduled in the second phase of the project.   1. Materials and methods  In order to achieve the above-mentioned objectives, thi  action-research study has adopted a methodology based on the active involvement of the project stakeholders. In particular, the activities were carried out before and during a field mission: a) Desk-based analysis of internal reports (e.g. previ-ous field mission reports of the project partners) and existing standards. b) On field conduction of semi-structured interviews and visit of the new fields planted with Aloe vera L., within the project.   A. vera is a vegetal matrix of great interest. The gel obtained from its leaves is useful for the production of numerous products, even in different sectors, such as phytochemistry and cosmetics, thanks to its healthy and ben-eficial properties The semi-finished product represent  an interesting com-modity worldwide (Sanchez-Manchado D.I. et. al, 2017). A. vera leaves need a transformation process, and the adoption of internaio lly recognized stand-ards for guaranteeing hygiene and safety becomes fundamental for the export to certain markets. Table 1 lists the potential uses of A. vera gel and the ref-erence quality standards for the production of compliant products for Euro-pean markets.  Table 1. Source: authors  Potential destination  Standard/requirements needed Functional foods and sup-plements   HACCP (mandatory application) ISO 22000 (voluntary) ISO/TS 22000 (voluntary) IADSA - “Global Guide to GMP for Supplements” (mandatory) Food additives HACCP (mandatory) Cosmetics ISO 22716 (voluntary)  The definition of standardized procedures and the adoption of good manu-facturing practices (GMP) support the efficiency of processes, with conse-quent improvement in the quality and safety of production. In the specific case of A. vera the correct adoption of qualitative procedures also contributes for preserving the bioactive components naturally present in its leaves (Ahlawat K.S. et al., 2011). Due to improper processing procedures and lack of hygienic practices, many aloe products can reduce the content of active in-gredients (Coats B.C., 1994). For this reason, the leaves must be processed in order to keep the essential bioactive components originally contained in the fresh leaves at their most (Lachenmeier K. et al., 2005). The production of food supplements follows the European legislation on food hygiene and safety, based on the adoption of HACCP. Along with the growing interest of the food industry for this kind of references, it emerged the need to define standards and guidelines that regulate development and commercialization. The above mentioned international st ndards become functional to the adoption of procedures for companies involved in food sup-plement sector, especially for the ones willing to export its production (Ra-machandra C.T et al., 2008). The standard ISO 22000, is designed to ensure safety along food chains, which facilitates companies in the adoption of a   management system for food quality and food safety. To comply with man-datory requirements, the joint application of ISO 22000 and ISO / TS 22002, can allow organizations to focus on improving food safety through continu-ous updating and allows the timely identification and adoption of a system-atic management protocol for prerequisite programs (PRP), focused on real critical issues. More, IADSA (International Alliance of Dietary / Food Sup-plement Associations) published a guide on Good Manufacturing Practice (GMP) for food supplement manufacturers. The standard follows the re-quirements of ISO 22000 and ISO / TS 22002, but with a vertical focus on the production of food supplements. ISO 22716 standard escribes the GMPs for cosmetic production. The purpose of the standard is not limited to the production phase only, but includes control, conservation and shipping ac-tivities. At European level, all cosmetic must comply with the GMP required by ISO 22716 standard.   2. Results and discussion  Within the project AID 11481, we visited the laborat ry where it will be start the processing phases of Aloe vera L.. The room, following appropriate adjustments, will host equipment and machineries. At the beginning, inter-ventions will be functional to adapt the premises to obtain gel from A. vera leaves. In general, these are basic and transversal activities that aim at hy-gienic safety, commonly used in food and cosmetic sectors: • Layout of production premises. Construction of suitable separations between premises in order to minimize cross-contamin tion; separa-tion between manipulation sites and offices. • Storage of raw materials, food products, packaging. Identification of areas for the correct storage of raw materials and subsidiary raw ma-terials. • Water, air and energy supplies. Correct air filtration, drinking water supply and electricity supply. State of the art electrical system. • Waste management. Proper management of waste and disposal. • Machinery, cleaning and maintenance. Definition of cleaning and maintenance plans for the equipment. Cleaning and sitizing of premises, equipment and work plans. • Pest control. Implementation of measures to monitor and implement pest control. • Bioterrorism. Limited access to production premises.   In this first phase, the market for the products obtained will be the local one. The first production will also allow to test the machinery installed and to allow local workers to acquire skills ability to upgrade production at a higher standard. The premises of Fifa are therefore configured as a pilot laboratory based on "learning by doing". At the time of the field mission, the room to be adapted for processing the A. vera leaves was a kitchen / dining area. This area is approximately 27 m2. In order to adapt the premises to process A. vera, potential sources of contamination from the environment must be taken into consideration. The boundaries of the working area (laboratory) need to be clearly identified and the access must be controlled. To minimize the sources of contamination, the flows of materials, products and people and the layout of the equipment must be defined. The perimeter outside the laboratory and the neighboring areas must be kept in order. Roads, outdoor areas and parking lots must be kept clean. With reference to the structural and dimensional limits of the area, the hypothesis in image 1 (Figure 1) identifies the working spaces with different color zones: • Entrance door, products entrance/exit area (yellow) • Transformation/processing area (white area) • Packaging area (gray area) In fact, materials and products follow a circular logic pattern. For the staff it would be desirable to enter the locker / service area directly and then enter the production premises.  Machineries and dedicated equipment must be connected for operation. They must also be connected with a water supply pipe and drain pipe. It is advisable to place the connections in such a way tht they do not interfere with the movement of personnel and materials. More, connections must not interfere with cleaning and maintenance procedures. On the walls must be placed tiles at least up to 2 m from the ground. It is recommended that, in the processing areas, the corners of the walls are equipped with rounded skirting boards. The areas used for the storage of raw materials, packaging and prod-ucts must minimize the risk of contamination. There must be a separate, safe storage area (locked or with controlled access) for chemicals and other clean-ing materials. The supply of water must be sufficient to meet the needs of production processes. The laboratory must be equipped with appropriate ventilation (natural or mechanical) to avoid condensation or humidity. Nat-ural or artificial lighting must be such as to allow employees to work hygien-ically. The electrical system must be built according to the Jordanian tech-nical rules. Industrial power outlets must support an adequate voltage. It should be noted that the electrical panel of the electrical system is currently not at the entrance (suggested place). Working areas must be identified and   subjected to controlled access. Access must be physicall  limited by key clo-sures and / or other alternatives.   Figure 1. Suggested layout of the working area. Source: authors   3. Conclusions and future perspectives   Following the adaptation of the premises and the installation of the ma-chinery, as future developments, there will be the implementation of a Qual-ity Manual in accordance with international standards.   The definition of the quality criteria (and consequntly of the most suita-ble productions to be made with the cultivated leaves of A. vera) will be consequent to the results of analyses on samples coming from the different cultivation plots.     References  Ahlawat K.S, & Khatkar B.S., 2016. Processing, food applications and safety of aloe vera products: a review. Journal of Food science and Technology, 48(5), 525-533, 2011. Coats B.C., 1994. Method of processing stabilized aloe vera gel obtained from the whole aloe vera leaf. US Patent 5 356 811 Cosmetic Ingredient Review Panel, 2007. Final report on the safety assessment of Aloe andongensis extract, Aloe andongensis leaf juice, Aloe arborescens leaf extract, Aloe arborescens leaf juice, Aloe arborescens leaf protoplasts, Aloe barbadensis flower extract. Aloe barbadensis leaf, Aloe barbadensis leaf extract, Aloe barba-densis leaf juice, Aloe barbadensis leaf polysaccharides, Aloe barbadensis leaf wa-ter, Aloe ferox leaf extract, Aloe ferox leaf juice, and Aloe ferox leaf juice extract. Int. J. Toxicol. 26, 1–50 EN ISO 9001: 2015 - Quality Management System – Requir ments. EN ISO 22000:2018 - Food safety management systems - Requirements for any or-ganization in the food chain. EN ISO 22716 – Cosmetics – Good manifacturing practices IADSA (International Alliance of Dietary/Food Supplement Associations – Global guide on Good Manufacturing Practice (GMP) ISO/TS 22002-1:2009 Prerequisite programmes on foodsafety. Lachenmeier K., Kuepper U., Musshoff F., Madea B., Reusch H. and Lachenmeier D.W., 2005. Quality control of aloe vera beverages. EJEAFChe, 4 (4) [1033-1042]. Ramachandra C.T., and Rao P.S., 2008. Processing of Aloe Vera Leaf Gel: A Re-view. American Journal of Agricultural and Biological Sciences 3 (2): 502-510 Sanchez-Manchado D.I., Lopez-Cervantes J., Sendon R., Sanches-Silva A., 2017. Aloe vera: Ancient knowledge with new frontiers. Trends in Food Science & Tech-nology, 61, 94-102 

Adjustments of premises for the processing of Aloe vera in Fifa (Jordan), according to international standards

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Adjustments of premises for the processing of Aloe vera in Fifa (Jordan), according to international standards

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