Investigation of vibratory drilling model with adaptive control. Part 2: mixed control of peak-to-peak vibration displacement and cutting continuity index
Chip segmentation is important condition for deep drilling efficiency improving. Chip segmentation could be ensured by sustaining stable axial self-excited vibrations of a drill. Vibrations are excited by regenerative effect when cutting edges move along the surface formed by previous passes. The conditions required for reliable chip segmentation could be created by using of a special vibratory head with an elastic element, providing tool additional axial flexibility. To maintain stable vibro-process with amplitude sufficient for chip segmentation, it’s suggested to use the vibratory head with a special actuator for adaptive feedback control proportional to a tool vibration velocity. Two algorithms of the feedback gain adaptation are proposed in the present paper: the adaptation by peak-to-peak displacement and the mixed adaptation by peak-to-peak displacement with cutting continuity index. The investigation of effectiveness of the proposed algorithms applicable to the model, described in [9], is also presented
