Effect of grinding wheel on the dynamic performance of high-speed spindle system with an improved FE model

Abstract

The grinding wheel is a key factor which should be considered in the process of predicting the dynamic performance of the high-speed spindle system. Currently, most research is mainly focuses on shaft and bearing using Timoshenko’s beam and Jones’ bearing model. In this research, considering the effect of grinding wheel on the dynamic behavior of the high-speed motorized spindle system, a dynamic model of spindle system has been established by utilizing the finite element method (FEM). The model is improved by optimizing the relevant parameters of spindle system and validated by measuring FRF using impact hammer test. The reported results are well matched (maximum error is 5 %). Using the improved model, the effect of grinding wheel on the critical speeds, mode shapes, centrifugal force and gyroscopic effects of spindle system are analyzed. In addition, the impact of different diameters, materials and fixed methods of grinding wheel on the dynamic property of spindle system are also carried out. The result shows the affect of grinding wheel and design guideline of the spindle and grinding wheel

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