Investigation of Sputtered Hafnium Oxides for Gate Dielectric Applications in Integrated Circuits

Abstract

This work investigated high permittivity hafnium based dielectric films for use in future generation metal oxide semiconductor field-effect transistor (MOSFET) technologies. For the sub- 100 nm MOS structure, the conventional Si02 gate dielectric required is becoming too thin ( Two deposition processes were used for investigating hafnium oxide: A traditional reactive sputtering process using a hafnium target and oxygen along with a metal oxidation process in which hafnium metal was deposited and subsequently oxidized in a rapid thermal processor. The films and their interfacial layers were studied using transmission electron microscopy and Rutherford backscattering. Suppression of the interfacial layers was attempted by utilizing various pre-deposition cleaning processes, nitrogen incorporation, and multiple annealing conditions. Statistical analysis was performed on many film properties including: thickness and refractive index by ellipsometry, equivalent oxide thickness (EOT), relative permittivity (sr), total charge density (Nss) via capacitance-voltage analysis (C-V), oxide charge density (Qox) and interface trap charge density (DiT) from surface charge analysis, and breakdown strength vi and leakage current density from current-voltage analysis (I-V). Hafnium oxide was successfully integrated into an RIT sub-micron NMOS process, and operational 0.5 um transistors were fabricated and tested

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