In order to protect our environment by reducing the aviation carbon emissions and making the airline operations more fuel efficient, internationally, various collaborations were established between the academia and aeronautical industries around the world. Following the successful research and development efforts of the CRIAQ 7.1 project, the CRIAQ MDO 505 project was launched with a goal of maximizing the potential of electric aircraft. In the MDO 505, novel morphing wing actuators based on brushless DC motors are used. These actuators are placed chord-wise on two actuation lines. The demonstrator wing, included ribs, spars and a flexible skin, that is composed of glass fiber. The 2D and 3D models of the wing were developed in XFOIL and Fluent. These wing models can be programmed to morph the wing at various flight conditions composed of various Mach numbers, angles of attack and Reynolds number by allowing the computation of various optimized airfoils. The wing was tested in the wind tunnel at the IAR NRC Ottawa.
In this thesis actuators are mounted with LVDT sensors to measure the linear displacement. The flexible skin is embedded with the pressure sensors to sense the location of the laminar-to-turbulent transition point. This thesis presents both linear and nonlinear modelling of the novel morphing actuator. Both classical and modern Artificial Intelligence (AI) techniques for the design of the actuator control system are presented. Actuator control design and validation in the wind tunnel is presented through three journal articles; The first article presents the controller design and wind tunnel testing of the novel morphing actuator for the wing tip of a real aircraft wing. The new morphing actuators are made up of BLDC motors coupled with a gear system, which converts the rotational motion into linear motion. Mathematical modelling is carried out in order to obtain a transfer function based on differential equations. In order to control the morphing wing it was concluded that a combined position, speed and current control of the actuator needs to be designed. This controller is designed using the Internal Model Control (IMC) method for the linear model of the actuator. Finally, the bench testing of the actuator is carried out and is further followed by its wind testing. The infra red thermography and kulite sensors data revealed that on average on all flight cases, the laminar to turbulent transition point was delayed close to the trailing edge of the wing.
The second journal article presents the application of Particle Swarm Optimization (PSO) to the control design of the novel morphing actuator. Recently PSO algorithm has gained reputation in the family of evolutionary algorithms in solving non-convex problems. Although it does not guarantee convergence, however, by running it several times and by varying the initialization conditions the desired results were obtained. Following the successful computation of controller design, the PSO was validated using successful bench testing. Finally, the wind tunnel testing was performed based on the designed controller, and the Infra red testing and kulite sensor measurements results revealed the expected extension of laminar flows over the morphing wing.
The third and final article presents the design of fuzzy logic controller. The BLDC motor is coupled with the gear which converts the rotary motion into linear motion, this phenomenon is used to push and pull the flexible morphing skin. The BLDC motor itself and its interaction with the gear and morphing skin, which is exposed to the aerodynamic loads, makes it a complex nonlinear system. It was therefore decided to design a fuzzy controller, which can control the actuator in an appropriate way. Three fuzzy controllers were designed each of these controllers was designed for current, speed and position control of the morphing actuator. Simulation results revealed that the designed controller can successfully control the actuator. Finally, the designed controller was tested in the wind tunnel; the results obtained through the wind tunnel test were compared, and further validated with the infra red and kulite sensors measurements which revealed improvement in the delay of transition point location over the morphed wing
