Lignin-Modified Phenolic Syntan: A Contributor to Our Bio-Based Solutions

Abstract

Content: In order to contribute to a more sustainable leather manufacturing process and leather value chain, in 2016 Smit & zoon started its own designing process of new products through the Bio-Based innovation platform. As a logical first step, answers to several key questions have been looked for: What is Bio-Based? What is renewable? Which term and method do we use to define the Bio-Based content in the Bio-Based platform? What is biodegradable? How do our current products perform? What is our vision for future products? In the process of answering these questions and guided by the Cradle-to-Cradle (C2C) CertifiedTM program, Material Reutilization Score (MRS) was used to obtain deeper insights into the formulation and environmental performance of our leather chemicals and treated as the basis for the design of new generation bio-based chemicals. Three main focus areas are setting the tone of current activities in the Bio-based platform: 1. increasing the renewable contents of the existing product groups; 2. smart valorization of industrial side streams from biological origin and 3. improving the biodegradability of leather chemicals. While focusing on these topics, it is well-understood that a proper balance needs to be found between cost, sustainability and performance. In the meantime, leather’s end of life scenario plays a role and needs to be looked at again. One of the first results of this focused approach is our patentpending polyphenolic syntan product, in which industrial lignins are used during the chemical conversion process to replace part of the phenol (40-50 w/w%) used in the production of otherwise 100% petro-based polyphenolic retanning chemicals. We have shown that our innovative technology is compatible with most of the industrial lignins (kraft, soda, organosolv, hydrolysis) from different origins (soft/hard wood, grass, straw). The obtained polyphenolic products have real tanning power and are suitable to be used as retanning agents for various types of leather rendering good organoleptic properties with additional added value of increased bio-based content, improved biodegradability thus a higher MRS. The improved biodegradability of these products can contribute to decrease the effluent treatment load. Moreover, these products can be tailor-made to meet low emission (low free phenol, low free formaldehyde) requirements as well. In addition to the lignin-based polymers, the quickly developing project portfolio within the biobased platform manifests that Smit & zoon is making steady steps towards a largely sustainable leather value chain by 2025. Take-Away: Bio-Based products contritbute to a sustainable leather manufacturing process and leather value chain. Both the raw material renewability and product biodegradability are important parameters to evaluate the environmental impact of leather chemicals. Smit & zoon has developed a patent-pending bio-based synthan product using industrial lignins to replace part of the petro-based phenols in the production process