For delivery, dosing and pressure control of fluids in mobile and stationary applications electromagnetically operated piston pumps are an established solution. The volume per stroke is exactly defined by the geometry. Nevertheless cavitation, more likely with the new fuel blends containing a high proportion of ethanol /1/, deteriorates the dosing precision of the liquid portion. One important criterion of precise metering is the transport of the liquids through the reciprocating piston pump without transferring bubbles. Especially, pumping in the range of vapour pressure of gasoline fuels implies challenges for precision. The objective of this work is revealing potential sources of reduced cavitation by optimising the design. For doing so, optical investigations have been applied. In addition to this, cavitation can be diminished controlling the piston’s travel externally. The second important item covers pumping of degenerated fluids even without negative effects on the pump’s performance. Up to now, wide, inefficient gaps or high force surplus are necessary. A new helix-design /2/ has been investigated and built up in order to reduce the described effort. The effects coming with the helix allow a permanent rinsing of the stressed surfaces, leading to lubrication and lower temperature loads. The results are shown in simulation, fundamental tests and is validated in practical pump operation