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XRD and EDS Investigations of Metal Matrix Composites and Syntactic Foams

Abstract

Metal matrix composites (MMCs) of different composition were produced and investigated by X-ray diffraction (XRD) and energy dispersive spectrometry (EDS) analysis. Firstly unidirectionally reinforced MMCs were produced using two type carbon fibre reinforcement and commercial purity aluminium matrix. In MMCs the interface layer has significant effect on the mechanical properties of the composites therefore need to be correctly explored. The investigations showed chemical composition changes in the composites, especially at the interface layers. In the case of carbon fibre reinforced composites Al4C3 phase was formed. The amount of Al4C3 depended on the temperature and the time at temperature of the composite during production and on the quality of carbon fibres. As the second investigated MMC, SiC fibre reinforced aluminium matrix composite wires were produced by continuous pressure infiltration. In SiC reinforced MMC wires the effect of interface diffusion was observed. After long term thermal ageing at 300°C alumina was formed and Si and Ti of SiC fibres moved into the matrix. Finally, metal matrix syntactic foams were manufactured which are particle-reinforced composites, but also known as porous materials (foams), because they contain high amount of hollow ceramic microspheres. Four type hollow spheres from different suppliers with different chemical composition and mean diameters were used. In syntactic foams an exchange reaction took place between the aluminium alloy matrix and the Si content of ceramic inclusions. The reaction resulted in significant alumina formation

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