Panel Session 1
Panelists: Kai Furmans, Fabio Sgarbosse, Tone Lehrer
Moderator: David Porte

Furmans, Kai

Lerher, Tone

Sgarbossa, Fabio

English

Georgia Southern University: Digital Commons@Georgia Southern

Fabio Sgarbossa – fabio.sgarbossa@unipd.it 2018 IMHRC, Savannah, Georgia USA, July 23-26, 2018PRODUCTION LOGISTICS IN THE INDUSTRY 4.0 ERAF. SGARBOSSADepartment of Management and Engineering (DTG)- University of Padova - ITALYfabio.sgarbossa@unipd.itFabio Sgarbossa – fabio.sgarbossa@unipd.it 2018 IMHRC, Savannah, Georgia USA, July 23-26, 2018AGENDAPRODUCTION LOGISTICS AND INDUSTRY 4.0MACRO-LAYOUT & MATERIAL HANDLING SYSTEMSMICRO-LAYOUT & HUMAN-CENTERED WORKSTATIONSCONCLUSION & FUTURE RESEARCHFabio Sgarbossa – fabio.sgarbossa@unipd.it 2018 IMHRC, Savannah, Georgia USA, July 23-26, 2018PRODUCTION LOGISTICS AND THE 4.0CHANGEABLE PRODUCTION SYSTEMS PARADIGM** Fraunhofer Institute (2017). Materials of the Production Academy in Stuttgart - Seminar SPA 385, October 10-11, Stuttgart.Requirements of production and logistics systems 4.0• Interconnection of production modules• Routing flexibility of material handling systems• Integration of production and logistics systems• Dynamic reconfiguration• Scalable automation• Human-centered workstation• Human-robot collaboration• Real time access to production and materials info• Simulation based on real time data• …Fabio Sgarbossa – fabio.sgarbossa@unipd.it 2018 IMHRC, Savannah, Georgia USA, July 23-26, 2018MACRO LAYOUT LEVELSMART MATERIAL HANDLING SYSTEMSFabio Sgarbossa – fabio.sgarbossa@unipd.it 2018 IMHRC, Savannah, Georgia USA, July 23-26, 2018FLEXIBLE MHS = FLEXIBLE PRODUCTION SYSTEMSSMALL MOBILE ROBOTS FOR PRODUCTION SYSTEMFabio Sgarbossa – fabio.sgarbossa@unipd.it 2018 IMHRC, Savannah, Georgia USA, July 23-26, 2018FLEXIBLE MHS = FLEXIBLE PRODUCTION SYSTEMSSMALL MOBILE ROBOTS FOR PRODUCTION SYSTEMFabio Sgarbossa – fabio.sgarbossa@unipd.it 2018 IMHRC, Savannah, Georgia USA, July 23-26, 2018FLEXIBLE MHS = FLEXIBLE PRODUCTION SYSTEMSINTELLIGENT MATERIAL HANDLING SYSTEMSFabio Sgarbossa – fabio.sgarbossa@unipd.it 2018 IMHRC, Savannah, Georgia USA, July 23-26, 2018MICRO LAYOUT LEVELHUMAN CENTERED WORKSTATIONFabio Sgarbossa – fabio.sgarbossa@unipd.it 2018 IMHRC, Savannah, Georgia USA, July 23-26, 2018WEARABLE DEVICES FOR ERGONOMICS EVALUATIONOPERATOR WELL-BEING = PERFORMING SYST.Fabio Sgarbossa – fabio.sgarbossa@unipd.it 2018 IMHRC, Savannah, Georgia USA, July 23-26, 2018WEARABLE DEVICES FOR ERGONOMICS EVALUATIONOPERATOR WELL-BEING = PERFORMING SYST.Fabio Sgarbossa – fabio.sgarbossa@unipd.it 2018 IMHRC, Savannah, Georgia USA, July 23-26, 2018WEARABLE DEVICES FOR IMPROVING KNOWLEDGE AND ASSIST OPERATOROPERATOR WELL-BEING = PERFORMING SYST.Fabio Sgarbossa – fabio.sgarbossa@unipd.it 2018 IMHRC, Savannah, Georgia USA, July 23-26, 2018CONCLUSION & FUTURE RESEARCHES…to make production and logistics systems smarter, more flexible, more adaptable, more scalable, more interconnected, in the industry 4.0 era it is necessary to:FLEXIBLE MHS = FLEXIBLE PROD. SYST.• New MHS (small mobile robots)• Interconnection of prod. & log. syst.• New models to design them• New models to manage them• Impact of real-time info• New models for buffer design• Impact of automation• …HUMAN-CENTERED WORKSTATIONS• Wearable systems for HF analysis• Integration of assistive technologies• New models for workstation design• New models for operator mng• Materials Exposure and Mng• Human-Robot Collaboration• Ageing workforce• …Fabio Sgarbossa – fabio.sgarbossa@unipd.it 2018 IMHRC, Savannah, Georgia USA, July 23-26, 2018THANKS FOR YOUR ATTENTIONANY QUESTIONS FOR MY ANSWERS?fabio.sgarbossa@unipd.itFABIO SGARBOSSADepartment of Management and Engineering- University of Padova – ITALY A Decade of the Physical Internet: Informing Future InitiativesPr. Eric Ballot 2018Development timeline2¡ A worldwide initiative                                                                                                                20092007 2011 2013 2015 2018SCs collaborationsThe name is found…Projects inFr& USADissemination, industry and awardsEuropeandimensionStart-upsChaireAcademic recognition1stIPICE. Ballot 2018An opportunity and responsibility¡ How to build coordination and trust in a new system? • Collaborative design of 5 roadmaps towards physical internet components and guidelines• At European level only…• Update: – 2030 PI– 2050 carbon neutral supply chains 3E. Ballot 2018http://www.etp-logistics.eu2030PhysicalInternetCarbonneutralPhysical Internet works when it exists! ¡ If we have a reconfigured network, the right cost function, the goodwill of the players then it works… ' ' ' ' '' '' '$ $ $ $ $ $ $ $                 $ $ $ $ $ $ $$ $ $ $ $ $ $ $$$ $ $ $$ $ $ $ $ $ $$$ $ $ $ $ $ $ $ $ $ $ $ $ $Physical InternetNetwork Freightflows ' ' ' ' '' '' '$ $ $ $ $ $ $ $Ballot É., B. Montreuil, R. Meller (2015), The Physical Internet: The  Network of Logistics Networks, Doc. Française.$ $ $ $ $ $ $$ $ $ $ $ $ $ $$$ $ $ $$ $ $ $ $ $ $$$ $ $ $ $ $ $ $ $ $ $ $ $ $Physical InternetNetwork Do we have an evidence it could exists somewhere? How?4E. Ballot 2018Interconnection platforms: typical solutions5¡ How to interconnect?E. Ballot 2018Fragmentation“Silo effect” Interconnection“Decentralization & trust” Dominant position“The winner takes all” International treaty“UN bureaucracy” An example with ecommerce deliveries When consignees are not part of the system: missed deliveries, multiple deliveries per day…Eric.ballot@MR Pasha6E. Ballot 2018What we have not been able to solve yet!72 transport requestsfor eachcarrier1111Without5+3 u.d ¡ The reallocation problem: an exampleRed carrier: 3 v.d5 u.dBlue carrier: 2 v.d3 u.dTotal: 5 v.d and 8 u.d+2--+2--E. Ballot 2018Reallocation? 82 transport requestsfor eachbut reallocated11111+111WithoutWith5+3 u.d3+2 u.dRed carrier: 3 v.d5 u.dBlue carrier: 2 v.d3 u.dTotal: 5 v.d and 8 u.d+2--+2--2 transport requestsfor eachcarrierRed carrier: 2 v.d3 u.dBlue carrier: 1 v.d2 u.dTotal: 3 v.d and 5 u.d- -+1+1 +1+1-1-1E. Ballot 2018Our latest research tool9E. Ballot 2018The methodologyCurrent market PI approachOptimal solutionSolution with playersØ No reallocationØ Computer optimizationØ Proposed Reference Rate StructureØ Reallocation is possibleØ Computer optimizationØ Proposed Reference Rate StructureØ No reallocationØ Players playing the gameØ Players offer their own ratesØ Reallocation is possibleØ Players playing the gameØ Players offer their own ratesAnalysis of the performance of the PI approachAnalysis of player behavior with new mechanismsStudy the performance of the players comparing to the optimal solution10E. Ballot 2018In action11E. Ballot 2018Tone LerherUniversity of MariborFaculty of Mechanical EngineeringFaculty of LogisticsSavannah, July 24, 2018Warehousing 4.0Agenda→ Intralogistics 4.0 and warehousing→ Smart bins, containers, storage rack→ Robotized storage and picking systems→ ConclusionsIntralogistics 4.0 and warehousingWarehousing 4.0Auto-IDCamerasystemsRoboticsVisionpickingSmart containersSmart storage racksAGVsSource: https://www.fem-eur.com/FEM Statistics – Order Intake Intralogistics SystemsSmart Bins→ IBIN® - THE FIRST INTELLIGENT BINWürth Industrie Service was the first C-Parts supplier (January 2013)to introduce an optical ordering system that will revolutionizematerials management for a long time to come.The quantity, number and ordering information for the item can beobtained at bin level via the built-in camera; this is then transmittedto the ERP system automatically.Source: https://www.wuerth-industrie.com/web/en/wuerthindustrie/cteile_management/kanban/ibin_intelligenterbehaelter/ibin.php© IBIN ist eine Marke der Würth IndustrieSmart Containers→ self supported→ graphic display→ 256 bit μProcessor→ energy storage→ communicationThe first real intelligent bincommunicates with peopleand machines, takes decisionsindependently, supervises itsenvironmental conditions andcontrols logistics processes.The charge carrier transformsitself into a »co-thinker«.© inBin ist eine Marke der Fraunhofer-GesellschaftSource: https://www.iml.fraunhofer.de/Source: https://www.internet-der-dinge.de/en/projects/inbin1.htmlSmart Storage Racks and Pick-by-VisionThe classic "human-machine-interface" is changing.Before: Operator enters a terminal / machine.Afterwards: An operator is permanently connected to the "social networks" ofan Industry 4.0 via an "Assistant Device". Operator communicates with otherpeople as well as with cyber-physical systems.Source: Michael ten Hompel, Logistik 4.0, Auswirkungen von Industrie 4.0 in Logistik und SCM.Source: https://www.doag.org/formes/pubfiles/5817351/2014-Logistik-IND40-Michael_ten_Hompel-Keynote__Logistik_4_0_Auswirkungen_von_Industrie_4_0_in_Logistik___SCM-Praesentation.pdfRobotized storage and picking systems→ AVS/RS → Movable racks with robots → AGV based pickingSource: SSI SchäferSource: Amazon RoboticsSource: Bastian Solutions, Kuka, DematicAutonomous vehicle storage/retrieval systems→ Shuttle carrier horizontal movement, only- SSI Schaefer- Knapp- Vanderlande- Dematic- others…→ Shuttle carrier horizontal and vertical movement- Swisslog (Autostore)Source: https://www.fem-eur.com/Source: Knapp→ Shuttle carrier horizontal and diagonal movement- Rack Racer (Fraunhofer IML)Source: SwisslogSource: Fraunhofer IMLAutonomous vehicle storage/retrieval systemsShuttle-Based Storage and Retrieval Systems (tier-captive shuttle carriers). Shuttle-Based Storage and Retrieval Systems (non-tier-captive shuttle carriers)Shuttle-Based Storage and Retrieval Systems (3D-level-captive shuttle carriers)Shuttle-Based Storage and Retrieval Systems (multi-tier-captive shuttle carriers)Shuttle-based systemsSource: SSI Schäfer (http://www.ssi-schaefer.de/lagertechnik/shuttle-systeme/cuby-einebenen-shuttle.html)Movable racks with robots→ Amazon Robotics→ Grey Orange→ Grenzebach→ Scalog→ and others…Source: Kaveh Azadeh, René de Koster and Debjit Roy, Robotized Warehouse Systems: Developments andResearch OpportunitiesAGV based picking→ Manual picking                                                → Automatic pickingSource: Bastian Solutions, Kuka, DematicSource: KollmorgenConclusions and further research→ Robotic Mobile Fulfilment System - is an automated, parts-to-picker storage system where robots bring pods with products to a workstation.     → Manual order picking with AGVs- routing, control, assignment→ Interaction Man - Robot- operator 4.0Source: Amazon RoboticsSource: SSI SchäferThank you for your attentionTone LerherUniversity of MariborFaculty of Mechanical EngineeringFaculty of Logistics

Panel Session #1: Production Logistics in the Industrie 4.0 Era

https://digitalcommons.georgiasouthern.edu/cgi/viewcontent.cgi?article=1049&amp;context=imhrc

Panel Session #1: Production Logistics in the Industrie 4.0 Era

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