The prediction of angular velocity is a prerequisite to investigate the power flow and mechanical efficiency of an epicyclic gear train. This paper presents a useful tool, which combines the fundamental circuit and a block diagram, to analyze the angular velocity of an epicyclic gear train. It is a visualized and straightforward method without manipulating tedious kinematic equations, which makes the angular velocity analysis of epicyclic gear trains more simplified. A compound epicyclic gear train used in a synchronous differential device is taken as an example to demonstrate the analysis process of the proposed approach. The velocity ratio of the epicyclic gear train is also derived

Tsai, Mi-Ching

Wu, Yi-Chang

Taiwan Association of Engineering and Technology Innovation: E-Journals

Proceedings of Engineering and Technology Innovation, vol. 6, 2017, pp. 28 - 31  Angular Velocity Analysis of an Epicyclic Gear Train Using Fundamental Circuits and a Block Diagram Yi-Chang Wu1,*, Mi-Ching Tsai2 1Department of Mechanical Engineering, National Yunlin University of Science & Technology, Yunlin, Taiwan, ROC. 2Departnent of Mechanical Engineering, National Cheng Kung University of Science and Technology, ROC. Received 18 July 2017; received in revised form 09 August 2017; accepted 20 August 2017  Abstract The prediction of angular velocity is a prerequisite to investigate the power flow and mechanical efficiency of an epicyclic gear train. This paper presents a useful tool, which combines the fundamental circuit and a block diagram, to analyze the angular velocity of an epicyclic gear train. It is a visualized and straightforward method without manipulating tedious kinematic equations, which makes the angular velocity analysis of epicyclic gear trains more simplified. A compound epicyclic gear train used in a synchronous differential device is taken as an example to demonstrate the analysis process of the proposed approach. The velocity ratio of the epicyclic gear train is also derived.  Keywords: angular velocity, epicyclic gear train, fundamental circuit, block diagram 1. Introduction An epicyclic gear train is a compact gear mechanism with the characteristics of a wide speed-ratio range, high efficiency, and light weight, which is commonly used in automotive differentials, automatic transmissions, and in -hub bicycle multi-speed transmissions [1]. For an ordinary gear train, it is relatively easy to observe the direction of motion of each gear element and the power flow through the gear train. It is more difficult, however, to visualize the kinematic behavior of an epicyclic gear train directly by observation. There are several approaches used to deal with the angular velocity analysis of epicyclic gear trains, such as: the vector loop method [2], the relative velocity method [3], the tabular method [4], the algebraic method [5], and the fundamental circuit method [6, 7], which have been proposed over the last several decades. For these methods, the fundamental circuit method seems to be a straightforward one. A fundamental circuit is made up of two meshing gears assoc iated with a gear pair and a carrier to maintain a constant centre distance between these two gears. For a planetary gear mechanism with k  gear pairs, k  fundamental circuit equations can be listed. However, the velocity ratio of a planetary gear mechanism is obtained by tediously manipulating these fundamental circuit equations, which frequently causes human error. To overcome this drawback, the fundamental circuit method associated with a block diagram, which is based on the control community, is used to analyze t he angular velocity of a compound epicyclic gear train and calculate the velocity ratio of this gear mechanism. 2. A Compound Epicyclic Gear Train Fig. 1 shows an epicyclic gear train coupled with an ordinary gear train used in a synchronous differential device. The epicyclic gear train consists of two sun gears (links 1 and 2), a compound planet gear (link 4-4*), and a carrier (link 3). A reverted                                                                  * Corresponding author. E-mail address: wuyc@yuntech.edu.tw  Tel.: +886-5-5342601 ext. 4125; Fax: +886-5-5312062 Proceedings of Engineering and Technology Innovation, vol. 6, 2017, pp. 28 - 31 Copyright ©  TAETI 29 ordinary gear train, which consists of two external gearsets (links 5 and 6, links 7 and 8), is further applied to constrain the motion of the two sun gears (link 1 and 2) of the epicyclic gear train. Links 1 and 8 form an external compound gear, and links 2 and 5 also form a compound gear. Therefore, the whole compound epicyclic gear train is a 1-DOF (degree of freedom) gear mechanism, i.e., a single-input and single-output mechanism. The input link of this gear mechanism is the carrier (link 3), and the output link could be link 2 or link 1. 6 78523 14input4* Fig. 1 An epicyclic gear train coupled with an ordinary gear train 3. Angular Velocity Analysis 3.1. Fundamental circuits  For the epicyclic gear train depicted in Fig. 1, there are two fundamental circuits. These can be identified as fundamental circuit I: (1, 4*)3 and fundamental circuit II: (2, 4)3, respectively. The related fundamental circuit equations can be listed as follows: 1 4*1 4 4*1 3( 1) 0         (1) 2 42 4 42 3( 1) 0         (2) where i  is the angular velocity of link i, gear ratios are 4*1 4* 1/Z Z    and 42 4 2/Z Z   , and jZ  is the number of teeth on gear j. The negative sign represents the opposite rotational direction of an external gearset. Due to the geometric constraint of the reverted ordinary gear train, the relationship between angular velocities 1  and 2  for links 1 and 2 is: 1 2k   (3) where k= (-Z7/Z8)*(-Z5/Z6). 3.2. Block diagram The kinematic characteristics of an epicyclic gear train can be carried out  by using a block diagram [8]. Eqs (1) and (2) are further expressed as: Proceedings of Engineering and Technology Innovation, vol. 6, 2017, pp. 28 - 31 Copyright ©  TAETI 30 30 3 1 4*1 4 3( )        (4)  2 3 42 4 3( )        (5) Based on the linear relationships shown in Equations (4) and (5), the related block diagram of the gear mechanism shown in Fig. 1 is plotted as shown in Fig. 2. r4*1r42+－－ω4ω3++ k+ω2 ω1#2ω3#1 Fig. 2 Block diagram of the gear mechanism shown in Fig. 1 3.3. Velocity ratio The velocity ratio of a gear mechanism is defined as the ratio of the output shaft speed to the input shaft speed, i.e., the transfer function. By investigating the block diagram shown in Fig. 2, the angular velocity ratios between 2 , 3  and 4  can be easily obtained as: 2 42 4*14 4*1 421 k k       (6) 3 42 4*14 4*1 421kk k       (7) When link 2 is the output link and link 3 is the input link, the velocity ratio of this compound epicyclic gear train is  2 42 4*13 42 4*1k     (8) Here, a set of gear-teeth, as listed in Table 1, of the presented compound epicyclic gear train shown in Fig. 1 is taken as an example to determine the velocity ratio. The related gear ratios are 4*1 16 /16 1      and 42 12 / 20 0.6     . In addition, the parameter ( 28 / 26)*( 24 / 30) 0.86k      . By applying Equation (8), the velocity ratio of the gear mechanism is 2 3/ [ 0.6 ( 1)] / [( 0.86)( 0.6) ( 1)] 0.26           . Since the value of the velocity ratio is less than 1, this gear mechanism can be used as a gear reducer when link 2 is the output link and link 3 is the input link. Due to the enginering reality, only the coaxial lnks rotate about the stationary shaft a-a, i.e., links 1, 2 and 3, can be assigned as the input or output links. There are a total of 32 6P   different arrangements shown in Table 2. The value of the velocity ratio for each case can be determined based on the block diagram shown in Fig. 2. As depicted in Table 2, the rotations of the output and input links for cases I, II, III and V are in opposite directions. Case IV can be used as a gear multiplier, while case VI is a gear reducer. Proceedings of Engineering and Technology Innovation, vol. 6, 2017, pp. 28 - 31 Copyright ©  TAETI 31 Table 1 The number of gear-teeth for each gear element of the compound epicyclic gear train Z1 Z2 Z4 Z4* Z5 Z6 Z7 Z8 16 20 12 16 24 30 28 26 Table 2 Six different arrangements of the input and output links for the compound epicyclic gear train Case I II III IV V VI Input link 1 1 2 2 3 3 Output link 2 3 1 3 1 2 Velocity ratio -1.16 -4.47 -0.86 3.85 -0.22 0.26 4. Conclusion In this paper, the fundamental circuit method associated with a block diagram is  applied to analyze the velocity ratio of a compound epicyclic gear train. The kinematic equations of an epicyclic gear train can be quickly listed by using fundamental circuits. A block diagram is used to represent the linear relationship of the angular velocity of each link. The velocity rat io can be easily obtained by investigating the block diagram without tediously manipulating these kinematic equations. This provides a novel and useful tool to guide mechanical engineers in predicting the speed ratio of an epicyclic gear train. Acknowledgement The authors are grateful to the Ministry of Science & Technology (Taiwan, R.O.C.) for supporting this research under Grants No. MOST 104-2628-E-224-001-MY3. References [1] Y. C. Wu, “Structural analysis of existing multi-speed transmission hubs of bicycles,” Proc. Engineering and Technology Innovation, vol. 4, pp. 43-45, 2016. [2] D. Gibson and S. Kramer, “Symbolic notation and kinematic equations of motion of the twenty-two basic spur, planetary gear trains ,” ASME Journal of Mechanisms, Transmissions and Automation in Design, vol. 106, no. 3, pp. 333-340, 1984. [3] Z. Levai, “Structure and analysis of planetary gear trains ,” Journal of Mechanisms, vol. 3, no. 3, pp. 131-148, 1968. [4] R. L. Norton, Kinematic and dynamics of machinery, 1st ed. Singapore, McGraw-Hill, 2009. [5] W. H. Hsieh, “An experimental study on cam-controlled planetary gear trains,” Mechanism and Machine Theory, vol. 42, no. 5, pp. 513-525, 2007. [6] F. Freudenstein and A. T. Yang, “Kinematics and statics of coupled epicyclic spur gear trains ,” Journal of Mechanism and Machine Theory, vol. 7, no. 2, pp. 263-375, 1972. [7] Y. C. Wu and C. W. Chang, “Development of 3-speed rear hub bicycle transmissions with gear-shifting mechanisms ,”  Transactions of the Canadian Society for Mechanical Engineering, vol. 39, no. 3, pp. 407-418, 2015. [8] M. C. Tsai, C. C. Huang, and B. J. Lin, “Kinematic analysis of planetary gear systems using block diagrams ,” Journal of Mechanical Design, vol. 132, no. 6, pp. 065001-1-065001-10, 2010 

Angular Velocity Analysis of an Epicyclic Gear Train Using Fundamental Circuits and a Block Diagram

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Angular Velocity Analysis of an Epicyclic Gear Train Using Fundamental Circuits and a Block Diagram

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