Electrolyte films of samaria-doped ceria (SDC, Sm0.2Ce0.8O1.9) are fabricated onto porous NiO-SDC substrates by a screen printing technique. A cathode layer, consisting of Sm0.5Sr0.5CoO3 and 10 wt % SDC, is subsequently screen printed on the electrolyte to form a single cell, which is tested at temperatures from 400 to 600°C. When humidified (3% H2O) hydrogen or methane is used as fuel and stationary air as oxidant, the maximum power densities are 188 (or 78) and 397 (or 304) mW/cm2 at 500 and 600°C, respectively. Impedance analysis indicates that the performances of the solid oxide fuel cells (SOFCs) below 550°C are determined primarily by the interfacial resistance, implying that the development of catalytically active electrode materials is critical to the successful development of high-performance SOFCs to be operated at temperatures below 600°C
