Effective use of Cutting Parameters in Turning Process to Enhance Tool life

Abstract

Machining is the process of removing the excess material from the work piece or unwanted material from the work piece using a cutting tool. The surface finish and tool life obtain in machining process depends upon the various factors like work material, tool material , tool geometry, machine conditions, coolant and feed rate , speed , depth of cut etc. The focus of present study deals with finding optimal controlled process parameters to obtain good surface finish as well as here predicted tool life. It also shows the effect of the process parameters; cutting speed, feed rate and depth of cut on tool life. Experiments design and conducted based on Taguchi method and corresponding surface roughness were noted. The most affecting factor on tool life are cutting speed and feed observed after the experimentation. Here it is also concluded that tool life decreases with increases of cutting speed and feed in machining process for CNMG tool and grey cast iron work material combination