Optimization of parameters of resource-saving machine technologies and operating modes of corn harvesters

Abstract

Russian agrarian can increase corn production and not depend on import if they get more yield and reduce losses at all stages of a harvest cycle. A unified complex of modern highly effective, resource-saving technologies and technical means of harvesting and postharvest processing of corn is for this purpose necessary. The authors offered a concept of multilevel system approach to interconnected functioning of all subsystems of corn production (from harvesting to crop processing and storage) by criterion of resource-saving. Resource-saving technologies of harvesting of ear corn with thresh in a field and with getting of corn and corn cob mix. The minimum of cumulative expenses of energy when harvesting ear corn (1005.3 megajoule per tonne) is provided by technology with use of a self-propelled picker-husker. For harvesting with ear corn thresh in the field the rational technology (724.4 megajoule per tonne) includes harvesting by the combine with an axial and rotor threshing mechanism on the basis of new constructive and technological decisions. The most effective technology is corn harvesting with use on a forage corn and corn cob mix (638.5 megajoule per tonne). The authors developed a block scheme and mathematical model of optimization of parameters and operating modes of technical means. As a result of optimization modernization of the corn harvester provided decrease in energy consumption from 260.4 to 228.2 megajoule per tonne, or by 12.4 percent; increase of combine capacity from 3.4 to 4.6 ha/h, or by 1,4 times, improvement of grain output акщь 12.3 to 14.7 kg/s, or by 1.2 times. Optimum parameters of the unit: width of capture of a harvester made 8.4 m, the working speed of the movement - 6,6 km/h, the mass of the combine - 18180 kg, engine capacity - 224.8 kW, optimum terms of harvesting of grain corn - 8 days