Towards The Development of Biosensors for the Detection of Microbiologically Influenced Corrosion (MIC)

Abstract

Corrosion is one of the biggest concerns for mechanical integrity of infrastructure and infrastructural components, such as oil refineries, bridges and roads. The economic cost of corrosion is typically estimated to be between 1 to 5 % of the gross national product (GNP) of countries, of which the contribution of microbiologically influenced corrosion (MIC) is estimated to be between 10% and 50%. Current state-of-the-art approaches for detecting MIC primarily rely on ex-situ tests, including bacterial test kits (bug bottles); corrosion coupons, pigging deposits analysis and destructive analysis of MIC affected sites using SEM, TEM, and XRD. These ex-situ measurements do not capture the complexities and time sensitivities underlying MIC. This is owed to the fact that the proliferation of the microbial contamination is a dynamic and rapid process, and any delay can prove expensive as it is estimated that once the biofilm formation takes place the amount of biocides needed is magnitude of orders more as compared to when the bacteria are in planktonic form. Additionally, the field environment is a complex biotic and abiotic environment which is often difficult to replicate even in high fidelity laboratory models. Hence a real-time/pseudo real-time method of detection would greatly help reduce the costs and optimize biocide-based mitigation of MIC. To overcome the above-mentioned shortcomings associated with the state-of-the-art; this work is aimed at the development of a sensor substrate whereby highly specific detection can be carried out in the environment where the corrosion exists, in a real-time/pseudo real-time basis. More specifically, the research is aimed at the development of sensors based on a nanowire matrix functionalized with biomolecules which can perform this specific and real-time detection of MIC in the pipeline environment. Here, the detection of MIC is based on the binding of specific biomolecules causing MIC to organic molecules anchored on top of the nanowires. These sensors also need to be inexpensive (made of low-cost, earth abundant materials), have low power consumption, and robustly deployable. The primary component of the detection platforms are copper oxide nanowire arrays (CuONWs with lengths of 25 to 30 m, 50 to 100 nm in diameter) and silicon nanowires arrays (SiNWs with lengths of 5 to 8 m, 45 to 100 nm in diameter). They are synthesized using facile and scalable techniques and are selected for their robust electrical and mechanical properties. Electrochemical degradation studies of the NWs were performed in 3.5 wt. % NaCl solution and simulated produced water using polarization and electrochemical impedance spectroscopy (EIS). The NWs systems showed robust resistance to degradation despite higher surface area (as compared to bulk counterparts), and both diffusion limitations and charge transfer resistance was observed on the analysis of the impedance response. The ability to immobilize a variety of moieties on the nanowire platforms gives them the ability to detecting a wide variety of MIC biomarkers. The Biotin-Streptavidin (SA) complex was used as a proof of concept to test the viability of the NW arrays as a substrate for sensing. A custom test bed was built for the functionalized NW thin films, and cyclic voltammetry studies revealed a stable current response with time for 10nM and 10,000 nM SA concentrations. The use of different probes such as aptamers to larger immunoglobulin probes provides the flexibility to detect the full spectrum of biomarkers. The development of these next generation sensor platforms along with the methodologies employed to stabilize them and assemble them into functional devices are explored in detail in this dissertation

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