Rotordynamics, Design Aspects, Field and Operational Experiences of a Novel, Large Compressor String Supported by Active Magnetic Bearings

Abstract

LecturesThe giant Groningen onshore gas field in the Northeastern Netherlands started production in 1963. About 35 years later, the decreasing reservoir pressure required a first stage of compression to provide sufficient capacity at the required 65 bar (940 psi) grid pressure. Now, a first pilot plant for a second stage of compression is installed in the accelerated cluster Schaapbulten (SCB) and started production end of 2013. The novel compression string installed consists of a 23- MW synchronous, high-speed motor in a double-end-drive configuration, driving two gearless driven 7- and 8-stage compressors. The approximate 16m (52ft) long train, with about 14mm (0,55inch) axial thermal elongation, is supported by six radial active magnetic bearings (AMBs) and two axial AMBs at the train’s non-driven ends. This contribution deals with the axial, radial and torsional rotordynamics of the AMB-supported string focusing on the two compressors, as well as with string design aspects and latest field / operational experiences. The design aspects touch points like the trade-off in the coupling selection process and resonance frequency optimizations. Field experiences concerning experimental torsional string analysis and run-out effects in combination with the closed loop AMB controller design are presented. Derived and presented improvements hav

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