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Aerodynamic force interactions and measurements for micro quadrotors

Abstract

Unmanned Aerial Vehicles (UAVs) have become mainstream through the success of several large commercial drone manufacturers. Quadrotors have been widely adopted due to their mechanical simplicity, ability to take off from a small area and hover at a fixed location. As these aircraft are increasingly being used in urban environments and indoors their ability to maintain stable flight in the presence of disturbances and nearby obstacles is of growing importance.Understanding the aerodynamics acting in these environments is the first step to improving quadrotor behaviour. This presents a challenge, as to characterise and verify models of the aerodynamic phenomena it is essential to collect numerous consistent experimental data points. On a typical quadrotor the motor response changes as the battery discharges, leading to variation in flight performance. Typically, this is addressed through the use high gain feedback control regulating attitude and position. To overcome this a unique voltage regulator for quadrotor power was developed to maintain constant supply voltage over the quadrotors flight. This enables the quadrotor to produce consistent and repeatable behaviour as the battery discharges.One way to improve the performance of quadrotors flying in constrained environments with limited sensing is to exploit aerodynamic effects for passive control and stability. Ground effect and rotor inflow damping are two effects of interest: ground effect provides a quadratic increase in thrust as a rotor moves closer to the ground; rotor inflow damping acts to resist axial motion by causing a change thrust opposing the movement. By canting the rotors of a quadrotor these effects were brought from the vertical axis into the lateral axis as well. A canted quadrotor flying over a v-shaped channel was modeled and found to exhibit passive stability in position. A demonstrator aircraft and v-shaped channel were tested in a number of configurations and shown to be stable for a channel slope of 10, 15 or 20 degrees with a rotor cant of 15 or 20 degrees.In order to observe more subtle aerodynamic effects, such as wall effect, it is necessary to have a method to measure rotor forces directly during quadrotor flight. Existing force torque sensors are too bulky, heavy, expensive or insensitive. To overcome these limitations a novel force torque sensor was developed that costs less than $50, weighs 3g and is capable of measuring sub mN forces. These sensors utilise an array of micro-electro-mechanical system (MEMS) barometers encapsulated in rubber to measure the strain field imparted by forces acting on the attached load plate. Mounting force torque sensors under the motors of a quadrotor allows the lateral rotor forces to be transmitted through the motor body and measured as torques at the base.Closely related to this, one of the key limitations faced by quadrotors is their inability to directly measure the airspeed of the aircraft. Providing an oncoming wind speed measurement will allow them to compensate for disturbances improving trajectory tracking and gust rejection. Blade flapping and induced drag are aerodynamic phenomena which relate lateral motion to a force acting in opposition to the rotors motion. By measuring this force using a rotor force sensor the airspeed of the aircraft is computed directly using induced drag and rotor blade flapping models. It was found that lateral velocity could be measured for the velocities tested, up to 1.5m/s, and showed a strong linear relationship to ground truth measurements.The work of this thesis has led to the development of: a quadrotor platform for consistent flight behaviour; a passive position-keeping quadrotor; and a novel rotor force sensor for direct measurement of quadrotor airspeed. These technologies open up avenues to improve the flight performance of quadrotors and better understand subtle aerodynamic interactions in flight

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