In the past, microfiltration was widely used as a
pretreatment step for wastewater stream purification
purposes. Experiences performed during the last years
shows that microfiltration fails to maintain its
performances for longer period of times. Many case studies
demonstrate that the adoption of microfiltration leads to
the failure of the overall process; the severe fouling of the
microfiltration membranes leads to high operating costs
with the consequence to make the treatment of the
wastewater economically unfeasible. The boundary flux
concept is a profitable tool to analyze fouling issues in
membrane processes. The boundary flux value separates an
operating region characterized by reversible fouling
formation from irreversible one. Boundary flux values are
not content, but function of time, as calculated by the subboundary
fouling rate value. The knowledge of both
parameters may fully describe the membrane performances
in sub-boundary operating regimes. Many times, for
wastewater purification purposes, ultrafiltration
membranes appear to be suits better to the needs, even they
exhibit lower permeate fluxes compared to microfiltration.
Key to this choice is that ultrafiltration appears to resist
better to fouling issues, with a limited reduction of the
performances as a function of time. In other words, it
appears that ultrafiltration exhibit higher boundary flux
values and lower sub-boundary fouling rates. In this work,
after a brief introduction to the boundary flux concept, for
many different wastewater streams (more than 20,
produced by the most relevant industries in food,
agriculture, manufacture, pharmaceutics), the boundary
flux and sub-boundary fouling rate values of different
microfiltration and ultrafiltration membranes will be
discussed and compared. The possibility to successfully
use microfiltration as a pretreatment step strongly depends
on the feedstock characteristics and, in detail, on the
particle size of the suspended matter. In most cases,
microfiltration demonstrates to be technically unsuitable
for pretreatment purposes of many wastewater streams; as
a consequence, the adoption of microfiltration pushes
operators to exceed boundary flux conditions, therefore
triggering severe fouling, that leads to economic
unfeasibility of the process in long terms
