This work describes the development of a high-resolution tactile-sensing
finger for robot grasping. This finger, inspired by previous GelSight sensing
techniques, features an integration that is slimmer, more robust, and with more
homogeneous output than previous vision-based tactile sensors. To achieve a
compact integration, we redesign the optical path from illumination source to
camera by combining light guides and an arrangement of mirror reflections. We
parameterize the optical path with geometric design variables and describe the
tradeoffs between the finger thickness, the depth of field of the camera, and
the size of the tactile sensing area. The sensor sustains the wear from
continuous use -- and abuse -- in grasping tasks by combining tougher materials
for the compliant soft gel, a textured fabric skin, a structurally rigid body,
and a calibration process that maintains homogeneous illumination and contrast
of the tactile images during use. Finally, we evaluate the sensor's durability
along four metrics that track the signal quality during more than 3000 grasping
experiments.Comment: RA-L Pre-print. 8 page