Power loss of FZG gears lubricated with wind turbine gear oil using ionic liquid additive

Abstract

This work presents a study of the tribological behaviour of a mineral fully-formulated wind turbine gear oil additised with [BMP][NTf2] ionic liquid. The target application are the wind turbine gearboxes, thus the fully formulated oil with and without ionic liquid additive was tested in a rolling bearings test rig to measure the thrust rolling bearing torque loss and was also tested in a FZG gear test rig to measure the gears torque loss at operating conditions similar to the observed in a wind turbine gearbox. The results show that a wind turbine gear oil additised with ionic liquid can reduce the torque loss and improve the gearbox efficiency while producing less wear particles as observed in the oil analysis.The authors thank to the Ministry of Science and Innovation (Spain) and to the Foundation for the Promotion in Asturias of the Applied Scientific Research and Technology (FICYT) for supporting this research within the framework of the Research Projects WINDTRIB (DPI2010-18166) and GRUPIN14-023, respectively. The authors thank to Repsol S.A. that provided the wind turbine gear oil. The authors gratefully acknowledge the funding supported by: National Funds through Fundação para a Ciência e a Tecnologia (FCT), under the project EXCL/SEMPRO/ 0103/2012; COMPETE and National Funds through Fundação para a Ciência e a Tecnologia (FCT), under the project Incentivo/EME/LA0022/2014; Quadro de Referência Estratégico Nacional (QREN), through Fundo Europeu de Desenvolvimento Regional (FEDER), under the project NORTE-07-0124-FEDER- 000009 - Applied Mechanics and Product Development; without whom this work would not be possible

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