Advances in automation and robustness of the X-rays approach to domain connectivity for overset grids are presented. Given the surface definition for each component that makes up a complex configuration, the determination of hole points with appropriate hole boundaries is automatically and efficiently performed. Improvements made to the original X-rays approach for identifying the minimum hole include an automated closure scheme for hole-cutters with open boundaries, automatic determination of grid points to be considered for blanking by each hole-cutter, and an adaptive X-ray map to economically handle components in close proximity. Furthermore, an automated spatially varying offset of the hole boundary from the minimum hole is achieved using a dual wall-distance function and an orphan point removal iteration process. Results using the new scheme are presented for a number of static and relative motion test cases on a variety of aerospace applications
