Majority of today's fixed-pitch, electric-power quadrotors have short flight
endurance (< 1 hour) which greatly limits their applications. This paper
presents a design methodology for the construction of a long-endurance
quadrotor using variable-pitch rotors and a gasoline-engine. The methodology
consists of three aspects. Firstly, the rotor blades and gasoline engine are
selected as a pair, so that sufficient lift can be comfortably provided by the
engine. Secondly, drivetrain and airframe are designed. Major challenges
include airframe vibration minimization and power transmission from one engine
to four rotors while keeping alternate rotors contra-rotating. Lastly, a PD
controller is tuned to facilitate preliminary flight tests. The methodology has
been verified by the construction and successful flight of our gasoline
quadrotor prototype, which is designed to have a flight time of 2 to 3 hours
and a maximum take-off weight of 10 kg.Comment: 6 page