Implementación de una nueva funcionalidad (fast interlocks) al framework UNICOS y comunicación de los eventos ocurridos durante el tratamiento de dichos eventos mediante el protocolo TSP

Vázquez Muñiz, Manuel

English

Repositorio Institucional de la Universidad de Oviedo

  
 
 
Planificación y presupuesto del Trabajo Fin de Máster realizado por  
Manuel Vázquez Muñiz 
para la obtención del título de  
Máster en Ingeniería de Automatización e Informática Industrial 
 
 
 
 
Upgrade of the UNICOS Time Stamp Push Protocol 
(TSPP) broker to include ultra-fast events 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Junio 2017 
Planning and budget Manuel Vázquez Muñiz 1 
 
INDEX 
INDEX .......................................................................................................................................... 1 
FIGURE INDEX .............................................................................................................................. 2 
TABLE INDEX ................................................................................................................................ 3 
1. Introduction ......................................................................................................................... 4 
1.1. Project identification ............................................................................................................... 4 
1.2. Project overview ..................................................................................................................... 4 
1.3. Document overview ................................................................................................................ 4 
2. Planning ............................................................................................................................... 5 
2.1. Task schedule .......................................................................................................................... 5 
2.2. Gantt diagram ......................................................................................................................... 6 
3. Budget ................................................................................................................................. 7 
3.1. Unitary Prices .......................................................................................................................... 7 
3.1.1. Hardware Resources ....................................................................................................... 7 
3.1.2. Software Resources ........................................................................................................ 7 
3.1.3. Human Resources ........................................................................................................... 8 
3.2. Partial budget .......................................................................................................................... 9 
3.2.1. Hardware resources ........................................................................................................ 9 
3.2.2. Software resources ......................................................................................................... 9 
3.2.3. Human resources ............................................................................................................ 9 
3.3. Final budget .......................................................................................................................... 10 
4. Acronyms ........................................................................................................................... 11 
5. Documents of the project ................................................................................................... 12 
6. Bibliography ....................................................................................................................... 13 
Planning and budget Manuel Vázquez Muñiz 2 
 
FIGURE INDEX 
Fig. 1. Gantt diagram of the project ........................................................................................................ 6 
 
Planning and budget Manuel Vázquez Muñiz 3 
 
TABLE INDEX 
Table 1. Task schedule of the project ..................................................................................................... 5 
Table 2. Unitary prices of hardware resources ....................................................................................... 7 
Table 3. Unitary prices of software resources ........................................................................................ 7 
Table 4. Unitary prices of human resources ........................................................................................... 8 
Table 5. Partial budget for hardware resources ..................................................................................... 9 
Table 6. Partial budget for software resources ...................................................................................... 9 
Table 7. Partial budget for human resources ......................................................................................... 9 
Table 8. Final budget ............................................................................................................................. 10 
 
Planning and budget Manuel Vázquez Muñiz 4 
 
1. Introduction 
1.1. Project identification 
 Title: Upgrade of the UNICOS Time Stamp Push Protocol (TSPP) broker to include ultra-fast 
events 
 Author: Manuel Vázquez Muñiz 
 Advisor: Víctor Manuel González Suárez 
 Co-advisor: Jerónimo Ortolá Vidal 
 Date: June 2017 
 Organization: CERN 
1.2. Project overview 
The current project objective is to solve the issue of the fast interlocks (or ultra-fast events) 
by improving the Time Stamp Push Protocol (TSPP) used to communicate the control and supervision 
layers. This protocol is used in the framework UNICOS, and this framework should also be modified as 
to support this new feature. 
With this new feature, the organization will be able to fulfil the requirements of the internal 
clients who need this capability as to have a proper use of their equipment. 
1.3. Document overview 
This document explains the schedule of the different tasks needed to deliver this feature and 
the economical expenses needed for the generation and testing of the code and the documentation 
of it. 
Planning and budget Manuel Vázquez Muñiz 5 
 
2. Planning 
This section describes the tasks developed during the project and the time spent to 
accomplish them. 
The break between the 21st of December 2016 and the 9th of January 2017 is due to the CERN 
end of year closure of the laboratory [1]. 
2.1. Task schedule 
The project development has been estimated in a lapse of 5 months, with another month of 
contract dedicated to other tasks in the organization and to test the new feature in case of errors, as 
well as to complete the documentation of the project for the Master thesis dissertation. 
The tasks description and their start and end date are shown in Table 1. 
Table 1. Task schedule of the project 
Task name Start date End date 
Analysis of the UNICOS framework 01/09/2016 26/09/2016 
Analysis of the TSPP protocol 15/09/2016 26/09/2016 
Research for possible solutions 27/09/2016 03/10/2016 
Modification of the TSPP protocol 04/10/2016 12/10/2016 
Modification of the SCL code 04/10/2016 14/11/2016 
Testing and measurement 08/11/2016 14/11/2016 
Analysis of the Templates 15/11/2016 21/11/2016 
Modification of the Templates 22/11/2016 21/12/2016 
Analysis of the Plugin code 09/01/2017 11/01/2017 
Modification of the Plugin code 12/01/2017 18/01/2017 
Validation 19/01/2017 25/01/2017 
Documentation elaboration 26/01/2017 31/01/2017 
 
  
Planning and budget Manuel Vázquez Muñiz 6 
 
2.2. Gantt diagram 
Fig. 1 shows the time devoted to the different tasks of the project. 
ID Task Name Start Finish Duration
Sep 2016 Oct 2016 Nov 2016 Dec 2016 Jan 2017
4/9 11/9 18/9 25/9 2/10 9/10 16/10 23/10 30/10 6/11 13/11 20/11 27/11 4/12 11/12 18/12 25/12 1/1 8/1 15/1 22/1
1 3w 3d26/09/201601/09/2016Analysis of the UNICOS framework
2 1w 3d26/09/201615/09/2016Analysis of the TSPP protocol
4 1w 2d12/10/201604/10/2016Modification of the TSPP protocol
5 6w14/11/201604/10/2016Modification of the SCL code
6 1w14/11/201608/11/2016Testing and measurement
7 1w21/11/201615/11/2016Analysis of the Templates
8 4w 2d21/12/201622/11/2016Modification of the Templates
9 3d11/01/201709/01/2017Analysis of the Plugin code
10 1w18/01/201712/01/2017Modification of the Plugin code
12 4d31/01/201726/01/2017Documentation elaboration
3 1w03/10/201627/09/2016Research for possible solutions
11 1w25/01/201719/01/2017Validation
 
Fig. 1. Gantt diagram of the project 
  
Planning and budget Manuel Vázquez Muñiz 7 
 
3. Budget 
This section describes the human, software and hardware resources used in the project, and 
their prices. 
3.1. Unitary Prices 
The prices shown are obtained from different currencies (euros, dollars and swiss francs), and 
changed to the euro currency with the exchange ratio as of 18th January 2017. 
Since some of the resources are no longer available, the prices shown may not correspond to 
the original ones for which the resources were acquired. 
3.1.1. Hardware Resources 
The hardware resources used for the project, the amount of them and their unitary price are 
shown in Table 2. 
Table 2. Unitary prices of hardware resources 
ID Description Measurement 
Units 
Amount Unitary price 
(euros) 
HW01 Personal Computer Units 1 1,175.64 
HW02 Monitor Units 2 747.88 
HW03 CPU 317-2 PN/DP Units 1 2,649.00 
HW04 Memory card Units 1 340.00 
HW05 Rack Units 1 39.99 
HW06 Digital input module Units 1 498.00 
HW07 Digital output module Units 1 250.00 
HW08 Pin connector 20 pin Units 2 27.80 
 
3.1.2. Software Resources 
The software resources used for the project, the amount of them and their unitary prices are 
shown in Table 3. 
Table 3. Unitary prices of software resources 
ID Description Measurement 
Units 
Amount Unitary price 
(euros) 
Planning and budget Manuel Vázquez Muñiz 8 
 
SW01 Microsoft Windows 7 Professional Units 1 160.80 
SW02 Siemens Step 7 V5.5 Units 1 337.31 
SW03 Siemens WinCC OA V3.11 Units 1 385.00 
SW04 Microsoft Visio Professional 2013 Units 1 425.99 
SW05 Microsoft Office 2013 Units 1 344.99 
 
3.1.3. Human Resources 
The human resources needed for the project, the amount of hours and the price per hour are 
shown in Table 4. 
Table 4. Unitary prices of human resources 
ID Description Measurement 
Units 
Amount Unitary price 
(euros) 
HU01 Automation Engineer Hours 800 21.30 
HU02 Director/Supervisor Hours 40 63.30 
  
Planning and budget Manuel Vázquez Muñiz 9 
 
3.2. Partial budget 
Due to the possible reutilization of the hardware and software resources, its value has been 
reduced considering the expected resources life time and the use time in the project. 
3.2.1. Hardware resources 
Table 5. Partial budget for hardware resources 
ID Description Price (euros) Cost (euros) Life time Use time 
HW01 Personal Computer 1,175.64 122.47 4 years 5 months 
HW02 Monitor 1,495.76 155.81 4 years 5 months 
HW03 CPU 317-2 PN/DP 2,649.00 110.38 10 years 5 months 
HW04 Memory card 340.00 35.42 4 years 5 months 
HW05 Rack 39.99 0.84 20 years 5 months 
HW06 Digital input module 498.00 20.75 10 years 5 months 
HW07 Digital output module 250.00 10.42 10 years 5 months 
HW08 Pin connector 20 pin 55.60 1.16 20 years 5 months 
 
3.2.2. Software resources 
Table 6. Partial budget for software resources 
ID Description Price (euros) Cost (euros) Life time Use time 
SW01 Microsoft Windows 7 160.80 16.75 4 years 5 months 
SW02 Siemens Step 7 V5.5 337.31 35.14 4 years 5 months 
SW03 Siemens WinCC OA V3.11 385.00 53.48 3 years 5 months 
SW04 Microsoft Visio Professional 
2013 
425.99 44.38 4 years 5 months 
SW05 Microsoft Office 2013 344.99 35.94 4 years 5 months 
 
3.2.3. Human resources 
Table 7. Partial budget for human resources 
ID Description Cost (euros) 
HU01 Automation Engineer 17,040 
HU02 Director/Supervisor 2,532 
 
  
Planning and budget Manuel Vázquez Muñiz 10 
 
3.3. Final budget 
A resume of the previous chapters and the sum of the partial prices is shown in Table 8. 
Table 8. Final budget 
Chapter Price (euros) 
Hardware Resources 457.25 
Software Resources 185.69 
Human Resources 19,572.00 
Total 20,214.94 
 
 Euros 
Material execution budget 20,214.94 
Industrial benefit (0%) 0.00 
Overhead (15%) 3,032.25 
VAT (0%) 0.00 
Total budget 23,247.19 
 
Since the current project is executed by a non-profit international organization, the industrial 
benefit and the value added taxes (VAT) included in the budget are considered as 0%. The final budget 
is estimated in twenty three thousand, two hundred and forty seven euros and nineteen cents. 
Geneva, 19th January 2017 
 
Signed by: Manuel Vázquez Muñiz (NIF 53558324-H) 
Planning and budget Manuel Vázquez Muñiz 11 
 
4. Acronyms 
CERN European Organization for Nuclear Research 
UNICOS Unified Industrial Control Systems 
UAB UNICOS Application Builder 
CPC Continuous Process Control 
BE-ICS-PCS 
Beams department, Industrial Controls and Safety group, Process Control 
Systems Section 
FI Fast Interlock 
TSPP Time Stamp Push Protocol 
PLC Programmable Logic Controller 
ST Structured Text 
SCL Structured Control Language 
OB Organization Block 
FB Function Block 
FC Function 
SFB Standard Function Block 
SFC Standard Function 
PII Peripheral Image of Inputs 
PIO/PIQ Peripheral Image of Outputs 
IEC International Electrotechnical Commission 
SCADA Supervisory Control And Data Acquisition 
WINCC OA WinCC Open Architecture 
DI Digital Input 
DA Digital Alarm 
DO Digital Output 
PCO Process Control Object 
 
Planning and budget Manuel Vázquez Muñiz 12 
 
5. Documents of the project 
The current project has been elaborated in multiple documents that describe a certain part of 
the project. 
1. Report: General description of the project. Objectives and conditions for its test. Conclusion 
from the realization of the project and future works. 
2. Planning and budget: Schedule of the different tasks that compound the project and price of 
the resources used. 
3. Step 7 programmer manual: Modifications to the code of the UNICOS applications to support 
the fast interlock capability. Results obtained from these modifications. 
4. Templates programmer manual: Modifications to the code of the templates and of the plugin 
used to generate the SCL files used in the PLC. 
5. User manual: Steps to create a fast interlock UNICOS application. 
6. Templates code: Modified template files inside the resources folder of an application and of 
the UAB plugin. 
7. Datasheets: Datasheets of the devices used to research and test the solution for the fast 
interlocks issue. 
Attachments. 
1. Attachment 1: Fast interlock application example. 
Planning and budget Manuel Vázquez Muñiz 13 
 
6. Bibliography 
 
[1]  CERN, “CERN official holidays 2016,” 30 November 2015. [Online]. Available: 
https://home.cern/cern-people/cern-official-holidays-2016. [Accessed 19 January 2017]. 
 
 
 


Upgrade of the UNICOS Time Stamp Push Protocol (TSPP) broker to include ultra-fast events

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Upgrade of the UNICOS Time Stamp Push Protocol (TSPP) broker to include ultra-fast events

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