Mathematical Modeling for Radial Overcut on Electrical Discharge Machining of Incoloy 800 by Response Surface Methodology

Abstract

AbstractIn the present study, Response surface methodology is applied for prediction of radial overcut in die sinking electrical discharge machining (EDM) process for Incoloy 800 superalloy with copper electrode. The current, pulse-ontime, pulse-off time and voltage are considered as input process parameters to study the ROC. The experiments were planned as per central composite design (CCD) method. After conducting 30 experiments, a mathematical model was developed to correlate the influences of these machining parameters and ROC. The significant coefficients were obtained by performing ANOVA at 5% level of significance. From the obtained results,It was found that current and voltage have significant effect on the radial overcut. The predicted results based on developed models are found to be in good agreement with the The predicted values match the experimental results reasonably well with the coefficient of determination 0.9699 for ROC