Mineral oils used by grease manufacturers can be divided into two major groups, naphthenic oils and paraffinic oils. These categories of base oils have their own advantages and disadvantages depending on the applications and conditions. The most important advantages of the naphthenic oils over the paraffinic oils, with the same viscosity and similar aromatic content, are better low-temperature flowability and better solvency. The contribution of having base oils with good solvency towards the thickener is that less thickener is needed to obtain a certain consistency of the finished product. For instance, a typical NLGI grade 2 lithium based grease, based on a solvent neutral 500, group one (Gr I) oil, may contain 9-14 wt% thickener; while 6-8% thickener is required for an equivalent viscosity oil of naphthenic nature. Using blends of naphthenic oil and paraffinic group one oil have successfully been used during the past decade in India. However, the author believes that the surplus of paraffinic Gr II and Gr III base oils is one among a number of market trends that brings some great opportunities to the grease formulators, if they look for blends where naphthenic oils are regarded as part of the solution for a sustainable formulation. A number of key parameters important for the performance of the finished product could be obtained within reasonable cost.
The purpose of this work was to compare “side by side” three base oil blends where paraffinic Gr I, Gr II and Gr III, in combination with naphthenic, were used for preparation of lubricating greases. Since the target viscosity was 150 mm2/s at 40ºC, a naphthenic oil was used in order to reach this viscosity.
The overall results obtained, reveal some interesting aspects of the use of Gr II as a substitute to Gr I for preparation of greases. The outcome of this work emphasizes that blends should be regarded as a great opportunity for grease formulators who are looking for some further development of their current formulations and furthermore, the lubricating grease based on the blend of paraffinic Gr II and naphthenic oil performs better than others