Scalable Linking of Slice Layer Information with Process Monitoring Data in Additive Manufacturing Machines

Abstract

In smart connected factories, manufacturing machines are capable of generating vast amounts of process data generated internally from within its control systems or from sensors coupled with the process. This streaming data must be stored and queried to perform data analytics or closed loop control to improve manufacturing processes. Currently, structured data schemas are ineffective in handling image and time-series data generated from additive manufacturing machines. In this paper, we propose an unstructured data schema through NoSQL document oriented database systems as an effective and scalable approach to capturing and storing real-time streaming data for process monitoring. In addition, we present an approach to linking in real-time, slice layer information and tag it with process related sensor data for performing fast, scalable queries either in real-time or post-fabrication. We have demonstrated our approach with two classes of additive manufacturing machines – Fused Deposition Modeling and Electron Beam Melting Systems from Makerbot and ARCAM respectively.Mechanical Engineerin

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