For more than 10 years the U.S. construction industry has experienced over 1,000
fatalities annually. Many fatalities may have been prevented had the individuals and
equipment involved been more aware of and alert to the physical state of the environment
around them. Awareness may be improved by automatic 3D (three-dimensional) sensing
and modeling of the job site environment in real-time. Existing 3D modeling approaches
based on range scanning techniques are capable of modeling static objects only, and thus
cannot model in real-time dynamic objects in an environment comprised of moving
humans, equipment, and materials. Emerging prototype 3D video range cameras offer
another alternative by facilitating affordable, wide field of view, automated static and
dynamic object detection and tracking at frame rates better than 1Hz (real-time).
This dissertation presents an imperical work and methodology to rapidly create a
spatial model of construction sites and in particular to detect, model, and track the position, dimension, direction, and velocity of static and moving project resources in real-time, based on range data obtained from a three-dimensional video range camera in a
static or moving position. Existing construction site 3D modeling approaches based on
optical range sensing technologies (laser scanners, rangefinders, etc.) and 3D modeling
approaches (dense, sparse, etc.) that offered potential solutions for this research are
reviewed. The choice of an emerging sensing tool and preliminary experiments with this
prototype sensing technology are discussed. These findings led to the development of a
range data processing algorithm based on three-dimensional occupancy grids which is
demonstrated in detail. Testing and validation of the proposed algorithms have been
conducted to quantify the performance of sensor and algorithm through extensive
experimentation involving static and moving objects. Experiments in indoor laboratory
and outdoor construction environments have been conducted with construction resources
such as humans, equipment, materials, or structures to verify the accuracy of the
occupancy grid modeling approach. Results show that modeling objects and measuring
their position, dimension, direction, and speed had an accuracy level compatible to the
requirements of active safety features for construction. Results demonstrate that video
rate 3D data acquisition and analysis of construction environments can support effective
detection, tracking, and convex hull modeling of objects. Exploiting rapidly generated
three-dimensional models for improved visualization, communications, and process
control has inherent value, broad application, and potential impact, e.g. as-built vs. as-planned comparison, condition assessment, maintenance, operations, and construction
activities control. In combination with effective management practices, this sensing
approach has the potential to assist equipment operators to avoid incidents that result in
reduce human injury, death, or collateral damage on construction sites.Civil, Architectural, and Environmental Engineerin
