Residual Stress in Metal Specimens Produced by Direct Metal Laser Sintering

Abstract

Direct Metal Laser Sintering (DMLS) has great potential in additive manufacturing because it allows the production of full-density complex parts with the desired inner structure and surface morphology. High temperature gradients, as a result of the locally concentrated energy input, lead to residual stresses, crack formation and part deformations during processing or after separation from the supports and the substrate. In this study, an X-ray diffraction technique and numerical simulation were used for investigation of the residual stress in DMLS samples fabricated from stainless steel 316L and Ti6Al4V alloy. Conclusions regarding directions and values of stresses in DMLS objects are given.Mechanical Engineerin

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