Part I of this paper provided a detailed description of a novel fabrication machine for high solids
loading ceramic slurry extrusion and presented an empirical model of the ceramic extrusion
process, with ram velocity as the input and extrusion force as the output. A constant force is
desirable in freeform extrusion processes as it correlates with a constant material deposition rate
and, thus, good part quality. The experimental results in Part I demonstrated that a constant ram
velocity will produce a transient extrusion force. In some instances the extrusion force increased
until ram motor skipping occurred. Further, process disturbances, such as air bubble release and
nozzle clogging that cause sudden changes in extrusion force, were often present. In this paper a
feedback controller for the ceramic extrusion process is designed and experimentally
implemented. The controller intelligently adjusts the ram motor velocity to maintain a constant
extrusion force. Since there is tremendous variability in the extrusion process characteristics, an
on-off controller is utilized in this paper. Comparisons are made between parts fabricated with
and without the feedback control. It is demonstrated that the use of the feedback control reduces
the effect of process disturbances (i.e., air bubble release and nozzle clogging) and dramatically
improves part quality.Mechanical Engineerin
