Current polyamide 11 and 12 are lacking in fire retardancy and high strength/high
heat resistance characteristics for a plethora of finished parts that are desired and required
for performance driven applications. It is anticipated that nanomodification of polyamide
11 and 12 will result in enhanced polymer performance, i.e., fire retardancy, high strength
and high heat resistance for polyamide 11 and 12. It is expected that these findings will
expand the market opportunities for polyamide 11 and 12 resin manufacturers.
The objective of this research is to develop improved polyamide 11 and 12 polymers
with enhanced flame retardancy, thermal, and mechanical properties for selective laser
sintering (SLS) rapid manufacturing (RM). A nanophase was introduced into the
polyamide 11 and 12 via twin screw extrusion to provide improved material properties of
the polymer blends. Arkema RILSAN® polyamide 11 molding polymer pellets and
Degussa VESTAMID® L1670 polyamide 12 were examined with three types of
nanoparticles: chemically modified montmorillonite (MMT) organoclays, surface
modified nanosilica, and carbon nanofibers (CNFs) to create polyamide 11 and 12
nanocomposites.
Wide angle X-ray diffraction (WAXD) and transmission electron microscopy (TEM)
were used to determine the degree of dispersion. Injection molded test specimens were
fabricated for physical, thermal, mechanical properties, and flammability tests. Thermal
stability of these polyamide 11 and 12 nanocomposites was examined by TGA.
Mechanical properties such as tensile, flexural, and elongation at break were measured.
Flammability properties were also obtained using the Cone Calorimeter at an external
heat flux of 50 kW/m2. TEM micrographs, physical, mechanical, and flammability
properties are included in the paper. Polyamide 11 and 12 nanocomposites properties are
compared with polyamide 11 and 12 baseline polymers. Based on flammability and
mechanical material performance, selective polymers including polyamide 11
nanocomposites and control polyamide 11 were cryogenically ground into fine powders
and fabricated into SLS parts.Mechanical Engineerin