In the existing Ceramic Laser Fusion system, slurry is fed on the high
temperature surface of the green part; therefore, a part of water infiltrates into the
green block and vaporizes before the process of layer casting. As a result, the slurry
viscosity rises gradually; the quality of the layer surface is not uniform, and the green
part density is uneven. The aim of present study is to develop a new layer casting
system which can solve the problems mentioned above to obtain a green part with
uniform surface quality and density, and to shorten the time-taken of part fabrication.
The first part of the paper illustrates the major requirements and parameters of a slurry
distributor; the second part describes the integration of the slurry feeding device and
layer casting system. The integrated system can feed slurry and cast thin layer
simultaneously; consequently, the drawbacks of the existing system can be eliminated
and the time-taken of the layer casting can be shortened. A variable-frequency drive
(inverter) is used to control the motor speed. The relation between the frequency and
the slurry delivery can be included in the process control program to adjust the
quantity in accordance with the layer thickness; hence, the waste of the slurry can be
reduced.Mechanical Engineerin