The significant cycle-time improvements and geometrical capabilities of solid freeform
fabrication systems have led to applications in sand casting industry for design verification and
tooling. The time and cost effective deployment of rapid tooling processes using rapid
prototyping technology has thus becoming an emerging area to be studied. To make full use of
the advantages of rapid prototyping processes, the factors influencing the tooling approach must
be identified and understood. This understanding is then used to develop a decision-making
structure for RP process selection for rapid tooling in sand casting. In this manuscript we review
our work in evaluating and building a framework for tooling process selection for sand castingMechanical Engineerin
