The processing of silicon nitride (Si3N4) structural ceramics by Laminated Object
Manufacturing (LOM) using ceramic tape preforms was investigated. The key processing stages
involved green shape formation (which used the LOM process), followed by the burnout of all
organics, and final densification by pressureless sintering. Two material systems were
considered. These were a) monolithic Si3N4 and b) a preceramic polymer infiltrated Si3N4. The
raw materials for the process were tape preforms of Si3N4, which were fabricated by standard
tape casting techniques.
Mechanical property data obtained for the LOM processed Si3N4 showed high strength and
fracture toughness values. The room temperature and high temperature (1260 o
C) flexural
strengths were in the range of 700-900 MPa and 360-400 MPa, respectively. The fracture
toughness averaged from 5.5-7.5 MPa.m1/2. These strength and fracture toughness values are
comparable to those reported for conventionally prepared Si3N4 ceramics. Thus, this research
demonstrated that the LOM technique is a viable method for preparing functional Si3N4 ceramics
with good physical and mechanical properties.Mechanical Engineerin