Periodic review base-stock replenishment policy with endogenous lead times.

Abstract

In this paper, we consider a two stage supply chain where the retailer's inventory is controlled by the periodic review, base-stock level (R,S) replenishment policy and the replenishment lead times are endogenously generated by the manufacturer's production system with finite capacity. We extend the work of Benjaafar and Kim (2004) who study the effect of demand variability in a continuously reviewed base-stock policy with single unit demands. In our analysis, we allow for demand in batches of variable size, which is a common setting in supply chains. A procedure is developed using matrix analytic methods to provide an exact calculation of the lead time distribution, which enables the computation of the distribution of lead time demand and consequently the safety stock in an exact way instead of using approximations. Treating the lead time as an endogenous stochastic variable has a substantial impact on safety stock. We numerically show that the exogenous lead time assumption may dramatically degrade customer service.Production/inventory systems; Base-stock replenishment policy; endogenous lead times; Safety stock; Phase-type distribution; Matrix-analytical methods;