The case study of a resistance and propulsion characteristics of a typical small traditional fishing boats of lower Perak River of Malaysia is reported in this

paper. The aim of this study is to provide a better or more efficient method of determining the effective powering and propulsion of fishing boats. For the estimation of propeller characteristics, the propeller "SK" - series diagrams were used. The results of the calculations show that the efficiency of the conversion process of the engine power into the effective thrust can be

improved by proper selection of the engine, propeller and its parameters. The power requirement of the engine according to the calculation was found to be

6.4 kW and 7.5 kW for the propeller speeds of 1000 rpm and 300 rpm respectively for Vs = 8.5 knots. Thus the power-displacement ratio varies from 1.28 kW/ton depending on the propeller speed. Efforts have been made for

proper powering and propulsion of the traditional fishing boats in order to minimize the fuel cost

Ismail, Md. Yusof

Leman, Zulkiflle

Megat Ahmad, Megat Mohamad Hamdan

Molla, Md. Abul Hossain

Salit, Mohd Sapuan

Universiti Putra Malaysia Institutional Repository

Pertanika J. Sci. & Techno!. 10(1): 63 - 71 (2002)ISSN: 0128-7680© Universiti Putra Malaysia PressOperational Characteristics and Detennination of Resistancefor Effective Powering and Propulsion of Fishing Boatsof Lower Perak River of MalaysiaM. A. Hossain Mollah, S.M. Sapuan, M. Megat Ahmad,Z. Leman & M.Y. IsmailDepartment oj Mechanical and ManuJacturing Engineering,Universiti Putra Malaysia, 43400 UPM, Serdang, SelangorReceived: 17 August 1999ABSTRAKKertas kerja ini melaporkan beberapa kajian kes terhadap dri-ciri rintangandan kejangan tipikal bot-bot kedI yang digunakan oleh nelayan di hilir SungaiPerak, Malaysia. Matlamat kajian ini ialah untuk menyediakan satu kaedah yanglebih baik dan efisyen bagi menentukan rintangan dan kejangan bagi kuasadan dorongan yang berkesan bagi bot ked\. Anggaran terhadap dri-eiri kipasenjin yang sesuai telah dilakukan menggunakan rajah siri SK. Kecekapanproses penukaran kuasa enjin kepada kuasa tujahan yang efektif bolehdipertingkatkan dengan memilih gabungan enjin dan parameter kipas yangsesuai. Kuasa yang diperolehi oleh enjin dalam kajian kes ini didapati beradadi an tara 6.4 kW hingga 7.4 kW untuk kelajuan kipas 1000 rpm dan 3000 rpm;dan dengan kelajuan bot, Vs = 8.5 knot. Oleh itu nisbah kuasa-anjakan botberubah daripada 1.28 kWIton kepada 1.5 kWIton; bergantung kepada kelajuankipas. Usaha telah dijalankan untuk memperolehi kuasa enjin dan doronganyang sesuai bagi bot-bot kedl dengan tujuan untuk mengurangkan kospenggunaan bahan api.ABSTRACTThe case study of a resistance and propulsion characteristics of a typical smalltraditional fishing boats of lower Perak River of Malaysia is reported in thispaper. The aim of this study is to provide a better or more efficient method ofdetermining the effective powering and propulsion of fishing boats. For theestimation of propeller characteristics, the propeller "SK" - series diagramswere used. The results of the calculations show that the efficiency of theconversion process of the engine power into the effective thrust can beimproved by proper selection of the engine, propeller and its parameters. Thepower requirement of the engine according to the calculation was found to be6.4 kW and 7.5 kW for the propeller speeds of 1000 rpm and 300 rpmrespectively for Vs = 8.5 knots. Thus the power-displacement ratio varies from1.28 kWlton depending on the propeller speed. Efforts have been made forproper powering and propulsion of the traditional fishing boats in order tominimize the fuel cost.Keywords: Fishing boats, nshing gear, propeller characteristics, resistance andpoweringM. A. Hossain Mollah, S.M. Sapuan, M. Megat Ahmad, Z. Leman & MY IsmailINTRODUCTIONThe fishing sector plays an important role to national economy. It is mostfrequently measured by the contribution to GNP, the number of fishermenemployed and the nutritional aspects such as annual per-capita of fishconsumption and the percentage of protein intake contribution by fisheriesproducts. Fisheries sector contributes approximately 2 % of the gross domesticproduct of the Pen insular Malaysia. In 1996 the total production from fisheriessector amounted to 1,239,434 tones valued at RM 3.84 billion, while in 1973,the quantity of fish caught was 365,000 tons valued at Ringgit Malaysia, RM0.884 billion (Department of Fisheries, Malaysia 1996). The aim of this study isto provide a better or more efficient method of determining the effectivepowering and propulsion of fishing boats. This paper is restricted to considerthe traditional fishing boats of the Lower Perak River of Malaysia.Characteristics of Traditional Fishing BoatsNormally, wooden boats with a variety of size and shape are used for fishing inalmost all over the world. However, there is a recent trend in using polymeric-based composite material in building small and medium sized boats Sapuraet al. (1999). Most often, the boats are grouped into the vessel size, power unit,type of gear and the operating distance from shore. For example, Indonesiaclassified the boats based on size and whether or not the vessel is mechanized.Thailand's distinction between small-scale and large-scale is based on the typeof fishing gear used. In the Philippines, all fishermen using vessels over 3 tonsare considered commercial whereas the fishermen using vessels of less than 3tons are considered municipal fishermen. Hong Kong and Singapore classifiedthe fishing boats as inshore and offshore fisheries. Malaysia takes into accountvessel displacement, type of gear used, and area fished (Smith 1983).Traditional fisheries are carried out in small-scale fishing units. They oftenconsists of kin groups using small and occasionally powered boats. The fishingactivity is often part-time, and household income may be supplemented byother activities of the fishermen. Gear, such as nylon netting, which may bemade by machines, is usually operator-assembled. It requires minimal or nomechanical assistance to operate. Investment levels of the fishing implementsare low. Catch per fishing unit and productivity per fisherman range frommedium to very low. Traditional fishing communities are frequently isolated,both geographically and socially, and the standard of living of traditionalfishing households is low to minimal.The major problems that contribute to low income and low standards ofliving are limited fisheries resources, inadequate or improper uses of fishingimplements (boats, engines, propeller, fishing nets etc.) and lack of marketpower.Fishing Boats of Lower Perak RiverA variety of fishing boats was observed during the case study in the lower PerakRiver of Malaysia. The fleet strength of the region is approximately 200.64 PertanikaJ. Sci. & Techno!. Vo!. 10 No. 1,2002Effecting Powering and Propulsion of Fishing BoatsThe boats are usually made of locally available wood by local carpenters withtheir own individual initiative. The construction methods are relatively simpleand skills are locally available. The total price of the boat with propulsionaccessories is about RM 3000. The main technical drawbacks of implements arethat they are based on non-standard design. The cheaper second-handautomobile engines, usually with the gearboxes, are installed. The design of thepropeller is not based on standard criteria, the diameter, pitch, efficiency of thepropeller are not at all considered. Consequently, each boat is not providedwith matching and properly designed propeller resulting in uneconomicalutilization of the engine power.The purpose of study is to find out the power requirement and theoptimum propeller parameters to improve the fuel efficiency for the operationof the fishing boats. Analysis is performed on the basis of the hull specificationof a wooden boat, which is commonly found in the lower Perak River ofMalaysia as shown in Fig. 1.Fig. 1: A typical fishing boat in wwer Perak Rivera) Hull SpecificationThe following are the specifications of the hull of a selected fishing boat studiedas shown in Fig. 1:Length overall, m L OA = 12.4Length at waterline, m L WL= 11.0Breadth at waterline, m B\\'L = 1.8Draught, m T = 0.46PertanikaJ. Sci. & Technol. Vol. 10 No.1, 2002 65M. A. Hossain Mollah, S.M. Sapuan, M. Megat Ahmad, Z. Leman & M.Y. IsmailDisplacement, tons D = 5.0Speed, knots Vs = 7.5Hull Form/form coefficient, - 0.55 (Anon 1990)Fishing mode: Trawling netBoat Class: Traditional rural boat builders (no classification)The installed Engine of the boat: 3-cylinder Yanmar 25G, Rated Power 20 kWb) Engine SpecificationsDuring the case study, the authors observed a variety of second-hand, 2 to 4cylinder engines in similar boat sizes. The rated power of engines was foundfrom 10 kW to 35kW. Thus, boats were found in operation in a wide range ofpower-displacement ratio (from 2.0 to 7). The similar situation was alsoobserved by the other researchers (Overa and Ravikumar 1989) for the traditionalfishing boats of Bay of Bengal. In most cases the boats were incorporated withthe gearboxes, with the reduction ratio of 3:1. Propeller speed generally rangedfrom 800 to 1200 rpm. The authors also observed the different types ofcoupling arrangements from gearbox to propeller shaft. The most commonlyused engine models are 3-cylinder Yanmar 25G and 4-cylinder Mazda.Resistance and PoweringThe power required to drive a fishing boat depends upon the resistance offeredby the water, air, trawling gear, propeller efficiency, hull shape of the boat andalso on means of transmission. The resistance of a boat depends upon multitudeof factors such as geometrical configuration of the boat, its speed, properties ofwater etc. (Mollah and Sarkar 1990; Mollah 1983). Because of the complexityof the problem, it is very difficult to predict the resistance of a small fishing boataccurately. In general, there is no simple solution to this problem. If theresistance and propulsion tests are made with a model of the standard boat, itwill be easier to predict the required power for propulsion with sufficientaccuracy. However, this type of tests can only be performed in a well-equippedlaboratory and may not be economically viable.Many years of experience of authors shows that estimation of resistance byusing the ITTC formulae and by Pampel method give quite satisfactory results(Mollah 1990; Kulagin 1974). Moreover, the total resistance, RT was analyzedfor small boats (Mollah and Sarkar 1990) and it was reported that the totalresistance obtained by both methods was almost the same up to the boat speedof 6 knots. But at higher speed the value of resistance obtained by the ITTCformulae was 3-5% more than the value obtained by the Pampel method.This paper considers both methods to predict the resistance of the boat andfor powering calculations the higher resistance value was taken to have morepower margins for more adverse conditions of the fishing boats.The total resistance, RT is cakulated from the ITTC formulae after estimatingthe wetted surface area (Kulagin 1974). The wetted surface area was obtainedby the following equation:66 PertanikaJ. Sci. & Techno!. Vo!. 10 No.1, 2002Effecting Powering and Propulsion of Fishing BoatsS = [2 T + 1.37 ( Cb - 0.274 ) BWL] ~LThe value of Cb is 0.55 (Anon 1990) and(1)(2)CT is calculated according to the methodology of Kulagin (1974).According to the Pampel method, the required power to overcome theresistance and the total resistance is calculated by the following equations:(3)K is coefficient that considers the extended parts of the boat and the value ofK is taken as 1.00 for a single propeller (Kulagin 1974). Similarly Aand lfIl werecalculated according to the methodology described by Kulagin (1974).and(4)The total resistance was estimated by above mentioned methods andsubsequently the required power, NE and NR were also estimated. NE is therequired power to overcome the resistance of the boat and NR is the requiredengine power to drive the boat effectively. It may be mentioned here that suchcalculations of course assume calm water conditions and power margins wouldneed to be allowed for more adverse conditions. Therefore, the prime-moverhas to provide 20% extra power margin than is required to overcome theresistance considering the propulsive efficiency. Moreover, the fishing boats arepractically always required to operate in conditions which are different fromthe calm water conditions and the fishing boats often have the powerrequirements dictated by the trawl gear drag and speed of the trawl. The trawlgears and the trawling speed offer an additional 20% resistance to the boat(Fyson 1985) .Thus, a prime mover of fishing boats require a total 40% extrapower margin from the calculated one.Propeller ParametersThe main purpose of the propeller is to convert the engine power intopropulsive thrust. The rotational speed of the propeller is the most importantfactor to increase the efficiency of conversion process of the engine power intoPertanikaJ. Sci. & Techno!. Vo!. 10 No.1, 2002 67M. A. Hossain Mollah, S.M. Sapuan, M. Megat Ahmad, Z. Leman & M.Y. Ismailthrust. In general, the slower the speed of the propeller, the more efficient inconverting the engine power into thrust. But the speed of the engine is toohigh for a direct drive. Therefore, a gearbox with suitable reduction ratio is oneobvious solution for optimum utilization of the engine power and properlyselected propeller parameters can improve fuel economy and speed. The largerdiameter propeller is more efficient, but not always suitable [or installations insmall boats due to the shallow draught. Therefore it is better to select apropeller with the maximum possible propeller pitch. The propeller pitch isrelated to the power available, the reduction ratio used in the gearbox, and thespeed of the engine. These parameters have to be assumed together to arriveat a satisfactory combination and to determine the diameter and pitch of thepropeller. On the basis of these calculations the optimum propeller parameterswere determined. A rough rule for the propeller diameter must be less thantwo-third of the draught aft (Kulagin 1974).(5)The propeller diameter and its pitch ratio HID can be estimated as firstapproximation by the following equations:(6)The value of coefficient X depends on the disc ratio and number of blades ofthe propeller and was determined by using the table 16.2 (Kulagin 1974)(7)On the basis of this approximate propeller diameter, five values of D wereassumed within the range 0.7 - 1.4 times of D (original/initial) and theoptimum propeller parameters (Pitch and efficiency) were determined.For the estimation of propeller characteristics, the propeller "SKu-seriesdiagrams were used (Anon 1990; Voitkunsky et al. 1973). The results of thecalculations are shown in Figs. 2 and 3.RESULTS AND DISCUSSIONSFigs. 2 and 3 show the mutual adjustment of power requirements and thepropeller characteristics. The curve NR = f (n) is the power absorption atvarious speeds of the propeller. The power absorption of the propeller increases68 PertanikaJ. Sci. & Techno!. Vo!. 10 No. 1,2002Effecting Powering and Propulsion of Fishing Boatswith the increase in propeller speed. The efficiency of the propeller is less athigher speed due to the excessive circumferancial losses of the propeller.Fig. 3 shows that the propeller diameter and its efficiency increase with thedecrease in propeller speed. The rate of increasing of its parameters is muchhigher with the decrease in propeller speed at 1000 rpm and lower. Thereforethe further reduction of the propeller speed may not be suitable propellerdiameter for installation in a small boat due to the shallow draught of the boat.The power requirement of the engine according to the calculation was foundto be 6.4 kW and 7.5 kW for the propeller speed of 1000 rpm and 3000 rpmrespectively for Vs = 8.5 knots (Fig. 2). Thus the power-displacement ratio variesfrom 1.28 kW/ton to 1.5 kW/ton depending on the propeller speed.Considering a total of 40% more power margins (Fyson 1985) for moreadverse conditions of the fishing boats, the required engine power would be 9.0kW to 10.5 kW for the propeller speed of 1000 rpm and 3000 rpm respectively.The power prediction approaches of the principal author in his earlierpublication agreed with the current result (Mollah 1990). Therefore, a singlecylinder or 2-cylinder engine with 10 kW power range may be considered quiteenough for the economical operation of the fishing boat. However it mayrequire further study for the clarification of the estimated power requirementsfor the particular type and size of a boat..------------------.- 10Efficiency,DNR,kW459- 1o10-' -9•II8, 'jIII -- 3...1-'-'-'--',-' I .27Vs65D =3000 rprT) ,/p ,//'II-j_ ._- - 8.......... --- ,rJ - - 7,5 kINTJ p = 3000 rpfT}..o ....... ........... /.1 ! N R =1 - r¢m....... - --- 6-'1 \<.w'" I, __ 6;';' N R=3000 jr)'l I//,-/"", /D p =1000rprn //' ///",/,/"0.15 -L...-----,----r------..,.-..........----,-----\40.250.35 --0.450.550.65Fig. 2: Mutual characteristics oj propeller and boat speedPertanikaJ. Sci. & Techno!. Vol. 10 No. 1,2002 69M. A. Hossain Mollah, S.M. Sapuan, M. Megat Ahmad, Z. Leman & M.Y. Ismail0.7 I 0.33Tjp=D,t,8 DpI 0.310.65 - I D .= 1).2._%0.290.6 ~ -r0.2710.250.550.23Dp0.5 0.211= 0·475"P 0.190.45 1 0.170.4 0.15500 1000 1500 2000 2500 3000 3500rpmFig. 3: Mutual characteristics oj propeller and engine POW"CONCLUSIONSProper matching of the engine, propeller and the boat size may improve theoperational efficiency of fishing boats. The fishing boats are operating at higherpower displacement ratio, resulting in the excessive fuel consumption ofengines. Calculations show that an engine with 10 kW rated power mayefficiently operate the above fishing boat.NotationsCbCTDHH/DKNRNEn1&STAV70Block coefficientTotal resistancePropeller diameter.Propeller pitchPitch ratioCoefficient that considers the extended parts of the boatRequired engine power to drive the boatRequired engine power to overcome the resistance.Revolution per minute of the propellerRinggit Malaysia (l USD = RM 3.80)Wetted surface areaDraught at aftSpeed of the boat in m/secPertanikaJ. Sci. & Techno!. Vo!. 10 No.1, 2002Effecting Powering and Propulsion of Fishing BoatsSpeed of the boat in knotsDisplacement, tonCoefficient which considers the length of the boatDensity of waterWake coefficientEfficiency of the propellerCoefficient which considers the overhanging partsACKNOWLEDGEMENTSThe authors wish to thank boat owners of the Kampung Hujung Rintis, KotaSetia, Teluk Intan, Perak for their cooperation in taking measurement andproviding the required information regarding the fishing boats. The authorsare also indebted to the Department of Mechanical and ManufacturingEngineering, UPM for providing the funds for this study.REFERENCESANoN. 1990. Yanmar Diesel Engine Instruction Book, Marine, no. 3, Yanmar DieselCompany Ltd., Japan.DEPARTME T OF FISHERIES, MALAYSIA. 1996. Annual Fisheries Statistics, 1996, Volume 1, KualaLumpur: Department of Fisheries Malaysia.FYSON, J. 1985. Design oj Small Fishing Vessels. Surrey: Fishing ews Books Ltd.KULAGIN, V.D. 1974. Theory and Construction oj Fishing Boat. Ship Building, Leningard.MOLLAII, M.A.H. 1983. Design of Power Installation of Transport Refrigerating Vessels,9000 Tons Capacity, M. Sc. Engg. Thesis, Astrakhan Technical Institute of Fisheries,USSR.MOLLAII, M.A.H. and M.A.R. SARKAR. 1990. Powering and propulsion of a country boat.j. Ins. Eng. 18(4): 5-10. Bangladesh.MOLLAII, M.A.H. 1990. Performance analysis of locally developed gearbox for thecountry-boats of Bangladesh. J. Nat. Oceonographics and Maritime Ins. oj Bangladesh(NOAMI) 7(1&2): 15-20.OVERA, A. and R. RAVIKUMAR. 1986. Pivoting Engine Installation for Beach-landing Boats,Bay of Bengal Programme, Development of Small-Scale Fisheries, Madras.SAPUAN, S.M., M.A.H. MOLLAII and M.H. YUNIN. 1999. Marine and shipping applicationsof polymer-based composites: a review. Jurntera, Bull. Ins. oj Eng. Malaysia (7): 51-55.SMITH, LR. 1983. A Research Framework for Traditional Fisheries, International Centerfor Living Aquatic Resources Management (ICLARM), Manila.VOITKUNSKY, Y.I, R.Y. PERSIC and LA. TITOv. 1973. Handbook oj Ship Design. Ship Building,Leningard.PertanikaJ. Sci. & Techno!. Vol. 10 No. 1,2002 71

Operational characteristics and determination of resistance

for effective powering and propulsion of fishing boats

of lower Perak River of Malaysia

http://psasir.upm.edu.my/3773/1/Operational_Characteristics_and_Detennination_of_Resistance.pdf

Operational characteristics and determination of resistance for effective powering and propulsion of fishing boats of lower Perak River of Malaysia

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