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Advanced electric propulsion system concept for electric vehicles. Addendum 1: Voltage considerations

Abstract

The two electric vehicle propulsion systems that best met cost and performance goals were examined to assess the effect of battery pack voltage on system performance and cost. A voltage range of 54 to 540 V was considered for a typical battery pack capacity of 24 k W-hr. The highest battery specific energy (W-hr/kg) and the lowest cost (/kWhr)wereobtainedattheminimumvoltagelevel.Theflywheelsystemtractionmotorisadc,mechanicallycommutatedwithshuntfieldcontrol,andduetotheflywheelthetractionmotorandthebatteryarenotsubjecttoextremepeaksofpowerdemand.Thebasicsystemusesapermanentmagnetmotorwithelectroniccommutationsuppliedbyanacpowercontrolunit.Inbothsystemsbatterycostwerethemajorfactorinsystemvoltageselection,andabatterypackwiththeminimumvoltageof54Vproducedthelowestlifecyclecost.Theminimumlifecyclecostforthebasicsystemwithleadacidbatterieswas/kW-hr) were obtained at the minimum voltage level. The flywheel system traction motor is a dc, mechanically commutated with shunt field control, and due to the flywheel the traction motor and the battery are not subject to extreme peaks of power demand. The basic system uses a permanent-magnet motor with electronic commutation supplied by an ac power control unit. In both systems battery cost were the major factor in system voltage selection, and a battery pack with the minimum voltage of 54 V produced the lowest life-cycle cost. The minimum life-cycle cost for the basic system with lead-acid batteries was 0.057/km and for the flywheel system was $0.037/km

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