[Abstract]: This paper extends the range of applications for Variable Frequency Microwave (VFM) (2 – 18 GHz) facilities to joining thirty three percent by weight glass fibre reinforced polystyrene composite [PS/GF (33%)]. With a given power level, the composite was exposed to various exposure times to microwave irradiation. The primer or coupling agent used was 5-minute two-part adhesive containing 100% liquid epoxy and 8% amine, i.e. Araldite, which was more readily microwave reactive than the composite itself. Bond strengths of the joints were lap shear tested and results were compared with those obtained using fixed frequency (2.45 GHz) microwave processing. The VFMF was operated under software control, which provided automatic data logging facilities. The maximum lap shear bond strength of joint was 430 N/cm2 using variable frequency microwave facility while that obtained by fixed frequency microwave configuration was only 331 N/cm2. The former is nearly 30% stronger than the latter
