From very early time in the history of mankind molluscan shells have been used for various purposes. Primitive

man who lived in the cave used shells as ornaments, vessels and weapons. Ancient tribes used conch and triton

shells as trumpets to summon people

Natarajan, P

Thiagarajan, R

CMFRI Digital Repository

Methods of Shell Cleaning and Polishing P. Natarajan and R. Thiagaraj an Mandapam Regional Centre of Central Marine Fisheries Resea rch Institute. From very early time in the history -of mankind molluscan shells have been used for various purposes. Primitive man who lived in the cave used shells as ornaments, vessels and weapons. Ancient tribes used conch and triton shells as trumpets to summon people. At the present time beautiful sea shells are w orked into various shapes such as pendants for ears, beads for chains, pins for hai r, flowers, dolls and gifts . -Whether shells are collected to represent scientific collections or for creative arts, a thorough knowledge of different me-thods of shell cleaning is quite indis-pensable for shell collectors. The beauty and value of shells depend largely on the manner in which they are cleaned and presented. Unless shells are cleaned thoroughly by a suitable method, the soft part s of the shell wi ll deteriorate and produce offensive odour. Mosl of the amateur and some professionat shell collectors still use crude methods to clean sea shells and in the precess damage the natura l beauty of the shells, making them unattractive an d useless. Valuable shells are cleaned by many indiscrimina tel y wi th strong chemicals and commercial bleaching agents which damage their glossy surface and spoils their beauty. Therefore an attempt has been made h~re to describe and present in a consolidated form the June, 1979 various methods of shell cleaning and polishing so th at it w ill be a usefull guide to those intere sted. BURYING METHOD: Burying the shells near ant hills is an effective method for cleaning shells which have no operculum or do not retract it. Ants clean out flesh in a few days. This method can be adopted only when the shells are not required for immediate use. Shells may also be buried in soft , dry sand where the flesh is allowed to rot for several weeks. The entire organic part of the specimen gets decomposed by microbes leaving the esentia l inorganic part of the specimen w ith its natural beauty . Then the shells are collected and cleaned w ith a strong water jet which flushes the residues . They are cleaned in warm, soap water to remove stain s and superfacial dirt finally. HANGING METHOD: This method could be used for cleaning most of t he medium and big sized Gastropods. Some heavy snails may be hung alive by a string round t he muscular foot portion and hanging from an overhead t ree branch. The weigh! of the shell will gradually pull the snail free in a day or so (Abbott, 1968) . The shell is then cleaned under 19' water tap to dislodge dead remnants . SUN DRYING METHOD: The Gastropod shells -are pl ac ed outside on the grou nd afte r removing the operculum, aperture up-shaded from direct sunli ght. Flies lay their eggs inside the shell. The eggs hatch into maggots which eat the soft ' parts of the mo!lusc wh ile other insects play a part in th e cleaning of the shell. This process will leave a beautiful lustre to t he she!ls. Any rem aining soft parts inside the shell are squirted out vl.d th w ater from a hose. REFRIGERATION METHOD: This method is advisable to clean shells free of calcareous enc rustations, ri chly coloured species a~d t hose with thin shells. Th e specimens are wrapped in a paper towel, placed in a plastic container and fro zen or retained for 72 hours in refrigerator. The soft parts will shrink and muscles attaching the body of the animal to the shell ere partiall y or fully detached. The shell is then wa shed in cold water and all the dirt. both internal and e.ternal , are brushed off . Species of Cypraeidae, Strombidae, Tonnidae, Fasciol"riidae, Fusinidae, Olividae, and Canidae are effectiveiy cleaned by the freezing method. This process is recommended for clea ning tropica l shells (Berge ron, 1966). BOILING METHOD: This process can be adopted only if care is taken to regulate the leng th of boiling time relative to the size of the shell (Bergeron, 1966). Small and th in shells should not be subjected to pro longed boi l ing lest shells lose color and beauty . Shells which have a highly glossy Or enamelJ,d fin ish should never be thrown directly into 20 boiling water. They are first put irt warm water and then the water tem-perature is slowly raised to boiling point. After boiling the shell for a requi red period the water is allowed to cool gradually. If the shells are allo wed to cool. the soft parts of the animal are more d i fficult to remove; sudden cooling also wi ll crack the polished surface. The soft parts are removed w ith a mounted needle and the calcareous deposits are chipped off with a blunt pointed instrument. Other residues in the shells are rinsed alit under the tap. Any amount of decayed soft parts left in t he shell may be removed by immersing the shell for 12 hours in a mild solution of 2-5% caustic soda. The aperture and outersurface of the shells are cleaned w ith a tooth brush. This method can be used to cle a n the speci es of Xenophoridae, Tonn idae, Thaidae, and Terebridae. FORMALIN METHOD: This is the most suitable method to clean spec imens to be represented in scientifi c co.llections requiring oper-culum to be kept in tact. Formalin solution effectively prevents beacterial decomposition and hardens the soft parts of the animal. If 40% formalin is directly used, th e shell becomes brittle , loses colou r anel often breaks into pieces in a few months. The teaching effect of pure formalin on the shell being high 5% formalin will be su!table for cleaning. The formalin solution itself being w eakly acidic, it should be buffered by adding backing soda (Sodium bicarbonate) ; borax also can be used instead as a neutralizer. Specimens shou ld be kept approximately for 48 hours in the above neutralized solution . Shells should preferably be washed and brushed of all superificial ' Seafood Export JournaP .June. 1979 Dove Shells (pyrene spp) being polished by pounding in morta rs Sun -dr, ing of Dove she lls 21 coatings prior to keeping in the fo r-malin solution . Theil shells are dried on paper The shells are now ready for display. Almost all the specimens cou ld be cleaned by this method . If it is so desired, the soft parts could be removed at first using forceps and then the shell preserved by forma lin method , as stated above. WASH· UP WITH WATER: Th is method could be used for cleaning gastropods as w ell as bivalves; but it is a time· consu ming method. In th is method the marine shells are placed in a jar of f reshwater. Due to osmotic stress. th e anima l will die and soft parts gradually decay. Every time t he water is changed, some o f the decayed parts will float on the stale water. When bivalves of sma ll size are left overnight in water, the shells open and the soft parts of the animals could be removed easily (Krauss, 1965). CLEANING M ETHOD !N VOGUE IN SHELL IN DUSTR IES IN MANDAPAM AREA: Different species of ornamental shells in la rge quantities are cleaned in shell Industries, adopting simple methods so as to reduce the expenditure on shell cleaning . Shel!s, irrespective of the size, aie lef t to decay in ojJen eir. They are . kept in small cement tanks filled with water. This facilit; -tates decaying of th e soft parts of t he shells . The stale water and decayed soft paits are siphoned out and fresh· water is added periodically. Each and every £heH is washed and I ins"ed carefully. The grime and other calcare -o us encrus tations of shells afe scraped off with a scalpal. The shells are fater washe d in hot w'ter w ith a small q uan tity of hydrochforic acid added to it. 22 This process makes the shells apper bright and glossy. Caustic soda or lye is the most effective age nt for removing ca lcareous castings from shells. Lye is a mixture, of sodium hyd roxi de and sodinm car-bonate. One litre o f lye is dissolved in tw o litres of wate r and the mixture is allowed to cool for 24 hours. The· she ll s are kept immersed in the lye solution for 12 hours. The shells are · taken out and the calcareous encr usta-ti ons are chipped off and other res idues . and dirt are brushed off, Any difficulty in removing the ca l-careous encrusta ti ons and other re sidues, is overcome by treating with hydrochloric ac id, bot one must fi nd by experience · th e strength of the acid to be used, th e time of immersion and suitabl e tempera ture of the liquid fo r each type of sheil. If the shells are th ick, th ey are kept in 1 N. hydrochloric ac id for 2 minutes and if th e shells are thin in 0. 5 N. Hcl fo r 2 minutes . After the ornamental shell s are cleaned , they are polished, beau tified · and d efects like pores or c racks are masked. Usually soap or wax is used to give th e shells normal appea rance. Co ntrasting colou red soap or wax is not used lest the masked areas become · visible. To polish shells of Conus, Cypraea, Oliva, Vo/uta, Harpa, Cymatium, Fusinus, Baby/oni ', Rapena, Ficus, Tonn., Cessis, Ph , /ium, strombus, and Diidora, they are kept in hot water and a l ittle q uantity of con centrate d hydroch loric acid , is added. The amount of Hcl , and time of immersion vmies fro m one species to the other and the number of shells . polished at a t ime. only by exper ience. These are learnt Seafood Export Journa l:J Grinding and pol ish ing of sacred chanks .. •• Differen t typ es of grin :Jino wheels used for polish ing s'l ell s June, 1979 23 Everything For F'reezers Cold Storages, Ice Plants & Refrigeration Equipments ....... . 24 1M PORTERS & STOCKISTS OF All Air Conditioning-Refrigeration Equipments Con-densing Unit. Compressors sea led & open Type. Expansion · Solenoid Valves. Thermostats, Freon J Gases F 11-12-22-13-113-114 Humldistat5, Driers. Thermometers, Gauges, Running Starting Capacitors, Copper Tubes, Flare Fittings, Tools, Electrical Measur-ing Instruments etc. UNIVERSAL CO MMERCIAL CO. 17, COMMERCE HOUSE. ROPE WALK LANE, OFF FORBES 51, FORT, BOMBAY 400 001 Cable: 'UNICOMMER ' Phones: 272416; 271054 Small shells like dove shells (Pyrena! If'. hich Dre used to make garlands are polished by pounding in country mortars as it is not poss ible to clean the shell individually. In this process. a few of thern go wa -:te. being bJOken. After J:'ounding. the shells are cleaned in water and transferred to a tank contai ning hot water mixed wi th sma ll quantity of concentrated HcI. After a few minutes the shells are removed to be sun dried. This process imparls beeuti!ul lustre to shells. Grime and periostracum of big shell; like stcrEd chank, turban shell, top shell etc. are abraded in shell industries with the help of carborundum grinding wheel. The rough surface of the shells is also smoothed in this process With the help of a grinding wheel COVered with wire brush the grime settled in the lissures of shell is removed and polishing soap is applied to the shelis. Grinding wheel made of muff does the final work of polishing. The shells of Turbo, Trochus and Xmcus are polished using the above method . GENERAL REMARKS In recent years there has been an increase in the production of ornamental molluscan sea shells in India (Jones. 1970. Roo. 1974) . There are a number of comp anies selling ornamental shell products like table lamps, dolls. garlands etc., in various coastal cities and towns. Polished molluscan sea shells like Conus, Cypraei', Oliva, Va/uti', Hcrp ;:>, Cymatium FusinuF, BEby/onia, R fpEna, Ficus, Tonn p , CassiF. Phalium, Strombu" Turbo. Trochus and Diadoril are also eXI=0rted to Europ ea n countries, U. S. A. etc. in large quantities, which bring valuable foreign exchange to our country . In this context. knowledge of apppropiate methods of clean ing Seafood Export Journal I and pol ishing of sea shells is of g reat importance. Adopting suitable methods of shell cleaning and po lishing wil l result in marked improvement in the qua lity of the shells for sa le in our count ry or for eXpoit wh ich w ill in tu rn lead to increa sed sal es and good prices for the shells . REFERENCES 1. ABBOT. R. TURCKER. 1968. Sea shells of North America Go lden Press. Inc., New York' 2. BERGERO N, EUGENE. 1966. How to clean Sea shells. Mari ne Bio logicai Research Association , Balboa. Canal Zone. 1-19. 3. JONES. S. 1970. The molluscan fishery resour-ces of India Symp. on mollusca., Mar, Bia, Ass . of India. 906-918 . 4. KRAUSS, HELEN. 1965. Shell art. Hearthside Press, New York. 5. RAO, K. SATYANARAYANA, 1974: Other commerci al molluscs. Bulletion No. 25 . C. M. F. R. Institute: 141-156. 6 . RAO, K. VI RABHADR A, 1969. Molluscs have many Indian Farming, 29 41-45 . 7, ZEIGLER, F. ROWLAND AND HUMBERT. C. PORRECA. uses, (9) : 1969. Olive shell; of the World. . Rochester Pol ychome Press, New York : 1-96. • . June, 1979 ' ORIENT TO ORIENT NEW TOYO SEAFOODS COMPANY, LTD. IMPORT o FROZEN SHRIMPS o LOBSTER HEAD o FROG LEGS o OTHER MARINE PRODUCTS EXPORT o FISHING TRAWLERS o FREEZING PLANTS o ALL KINDS OF FISHING GEARS AND EQUIPMENTS OFFER ALL TECHNICAL KNOW-HOW Address : ISHIKAWA BLDG .. 20-1, 2 Chome, Misaki - cho - Chiyoda - ku TOKYO, JAPAN. Telephone: Cable Address : 264-4373 " Newseafood Tokyo" 262- 4408 or 402- 7830 Res : " Banerji Tokyo" Telex: Newfood J 25220 25· 

Methods of shell cleaning and polishing

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Methods of shell cleaning and polishing

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