The paper deals with the problem of compliance errors compensation in
robotic-based milling. Contrary to previous works that assume that the
forces/torques generated by the manufacturing process are constant, the
interaction between the milling tool and the workpiece is modeled in details.
It takes into account the tool geometry, the number of teeth, the feed rate,
the spindle rotation speed and the properties of the material to be processed.
Due to high level of the disturbing forces/torques, the developed compensation
technique is based on the non-linear stiffness model that allows us to modify
the target trajectory taking into account nonlinearities and to avoid the
chattering effect. Illustrative example is presented that deals with
robotic-based milling of aluminum alloy