Energy integration study of a multi-effect evaporator

Abstract

In the pulp and paper industry, multi-effect evaporators are used to evaporate water from black liquor solutions to allow its recycle as chemicals and fuel for the process. The thermodynamic principle of the multi-effect evaporator consists in a serie of reboilers operating at different pressures; the water evaporated at one stage is condensed and used as the heat source for another stage. Due to its strong integration with the process, it is worth to analyse the integration of the multi-effect evaporator with the rest of the process. To do so a thermo-economic analysis model of the evaporation system has been developped. The example is based on the evaporation system of a calcium bisulfite pulp manufacturing mill located in Switzerland. This system involves 3 multi-effect evaporators fed at different concentrations of black liquor. A systematic analysis of the system Grand composite curve has been developed to identify pertinent process modifications. From this analysis, several modifications like decreasing the ∆Tmin of a stream, increasing or decreasing pressures of evaporation effects have been evaluated

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