This research work presents the investigation of H13 tool steel powder in the production of parts characterized by complex features via selective laser melting. The authors proposed a benchmark geometry with 40 mm nominal height, self-supported overhanging structure and internal channels. To investigate powder printability and process capabilities, an experimental campaign was designed as a function of laser power, scan speed and hatching distance. Full dense parts exhibiting 99.92% internal density have been achieved by imposing a laser power equal to 150 W, a scan speed equal to 500 mm/s and a hatching distance equal to 120 µm, while high geometrical accuracy in terms of no material drops along sample edges and low-dimensional deviations of the realized sloping surfaces (i.e., + 0.23° and − 0.90° for nominal 35° and 40° overhang, respectively) has been achieved for 150 W, 1000 mm/s, and 100 µm. Findings open the way to use SLM technology in the design of advanced cutting tool solutions
