Parametric Numerical Modeling and Fabrication of PCL Scaffolds for Bone Tissue Engineering Applications

Abstract

Bone tissue engineering (BTE) is an interdisciplinary discipline that focuses on bone structure–function relationships for improving the replacement and/or regeneration of bone tissues. Thereby, the architecture and load-bearing capacity of embedded scaffolds play an important role in the generation of artificial tissues. The aim of this study was to develop a parametric numerical model and the accompanying fabrication of polycaprolactone (PCL) scaffolds for BTE applications. Therefore, we manufactured layered PCL-based constructs using three-dimensional (3D) printing. The material properties of PCL and constructs were determined by mechanical testing, and numerical models based on Beam188 Timoshenko elements were developed in the software environment ANSYS. PCL constructs were coated with collagen and seeded with osteoblasts, mesenchymal stem cells (MSCs), MLO-Y4 and MG63 cell types. We demonstrated the successful production of PCL constructs with 3D interconnected pores suitable for BTE applications. Furthermore, we provided for the first time geometrical parametric numerical models that determined the mechanical behavior of layered PCL scaffolds consisting of interconnected compartments for strains up to 3%. The parametric structures of the model allowed us to flexibly study new geometries in silico, which demonstrated its role as an important tool for supporting the fabrication of customized PCL constructs in planning and performing suitable mechanical characterizations for BTE applications