Energy Harvesting and Power Management Integrated Circuits for Self-Sustaining Wearables

Abstract

Harvesting energy from ambient sources can provide power autonomy to energy efficient electronics and sensors. The last decade has seen a multitude of ways to scavenge energy from various sources like solar, thermal, electromagnetic, electrostatic, piezo-electric and many more. Thermal energy from human body heat is ubiquitous and can be harnessed seamlessly across day and night. Micropower generation from human body heat using thermoelectric generators (TEG) can replace battery to power miniaturized, unobtrusive, energy-efficient wearable devices for preventive health care and vital body signs monitoring and make them self-sustainable. This thesis is focused in realizing such a system and presents different integrated power management circuit techniques to solve the primary challenges associated with energy harvesting from human body heat. The first part of the thesis demonstrates an on-chip electrical cold-start technique to achieve low-voltage and fast start-up of a boost converter for autonomous thermal energy harvesting from human body heat. Improved charge transfer through high gate-boosted switches by means of cross-coupled complementary charge pumps enables voltage multiplication of the low input voltage during cold start. The start-up voltage multiplier operates with an on-chip clock generated by an ultra-low-voltage ring oscillator. The proposed cold-start scheme implemented in a general-purpose 0.18 µm CMOS process assists an inductive boost converter to start operation with a minimum input voltage of 57 mV in 135 ms, while consuming only 90 nJ of energy from the harvesting source, without using additional sources of energy or additional off-chip components. A single-inductor, self-starting and efficient low-voltage boost converter is described next, suitable for TEG-based body-heat energy harvesting. In order to extract maximum energy from a thermoelectric generator (TEG) at small temperature gradient, a loss-optimized maximum power transfer (LO-MPT) scheme is proposed that enables the harvester to achieve high end-to-end efficiency at small input voltages. The boost converter is implemented in a 0.18 µm CMOS technology and achieves above 75% efficiency for a matched input voltage range of 15 mV-100 mV, with a peak efficiency of 82%. Enhanced power extraction enables the converter to sustain operation at an input voltage as low as 3.5 mV. In addition, the boost converter self-starts in 252 ms with a minimum input voltage of 50 mV utilizing a dual-path architecture and a one-shot cold-start mechanism. The final section demonstrates a self-sustainable system where a low-power signal conditioning front-end with a unique dynamic threshold tracking loop is designed to decode heart beats from a noisy ECG signal and is powered by human body heat utilizing an autonomous DC-DC converter embedded in the same chip and an off-chip centimeter-scale TEG

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