Data availability: Data will be made available on request.This study investigates the printability of one-part brick powder-based alkali-activated materials (AAMs) containing end-of-life brick particles as aggregate. The novel formulation showcases promise for 3D printing of small to medium-sized building blocks, reminiscent of a Lego-type system, capitalising on the rapid setting time inherent to one-part AAMs. The effect of replacing up to 50% by weight of natural aggregate with brick aggregate on the fresh properties of brick powder-based alkali-activated materials, including slump measurements, flowability, setting time, open time and green strength were investigated. In addition, the flexural and compressive strength of the 3D printed mixtures were determined and compared to those of cast specimens. The buildability and microstructure were also examined. The results showed that incorporating high porous and rough brick aggregate to replace natural aggregate is beneficial in improving the mixtures’ slump, which is essential for retaining the shape of the printed layers. However, it decreased the flowability, setting time and open time when incorporating up to 50% brick aggregate. The green, flexural and compressive strengths were increased with increasing brick aggregate content up to 50% due to enhancing interlock between the binder and brick aggregate, and the better compaction because of the absorption properties of brick aggregate. The mechanical results revealed the better performance of 3D printed specimens than the cast specimens. Moreover, the incorporation of brick aggregate enhanced the buildability of the mixtures showcasing their potential in advancing 3D printing capabilities.This work was funded as part of the DigiMat project, which has received funding from the European Union's Horizon 2020 research and innovation program under the Marie Skłodowska-Curie grant agreement ID: 101029471.
This research was funded in part by the National Center for Research and Development (NCBR), Poland within Project no. ERA-MIN3/140/Recycl3D/2022 (ERA-NET Cofund ERA-MIN3 (Joint Call 2021)). The funding provided by FCT - the Portuguese Foundation for Science and Technology, is acknowledged: references UIDB/04625/2020 (CERIS research centre) and ERA-MIN3/0001/2021 (ERA-NET Cofund ERA-MIN3)
