Organic modification of layered silicates for use as barrier pigments in coating systems

Abstract

Functional coatings and the barrier pigments they contain are an indispensable part of corrosion or product protection. The frequently used layered silicates in their pure form often do not achieve a sufficient protection of the components or products. The barrier effect of the silicates can be significantly improved through targeted organic modification. The general use of commercial (unmodified) silicates leads to an improvement in the barrier of about 20 %. In contrast, the use of modified silicates achieves an improvement of up to 80 % [1], due to the extent of the diffusion path [2]. Decisive for the diffusion path and therefore for the subsequent functionality of the barrier is the exfoliation and orientation of the silicates, which depends on the compatibility with the coating system. Due to the large number of coating systems and the associated binder classes, the silicates should be specifically adapted to the respective polymer by being modified with reactive groups, which represents the main focus of this work. As a first polymer system an epoxy matrix was chosen. Thus, commercial silicates were modified by an epoxy-oligomer matrix based on 1,4-butanediol diglycidyl ether. The produced silicates were examined with the aid of scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FTIR). The expansion of the layers and the attachment of the organic molecules were investigated using X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS)

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