The reaction network of the diazo coupling between 1-hydroxy-6-nitro-4-sulfonaphthalene-2-diazonium
salt and 2-naphthol was identified through experimental methods. The
kinetic experiments were conducted at the temperature range of 303–323
K. A kinetic model, which takes the decomposition of the diazonium
salt into account, was established, and the kinetic parameters were
estimated based on the experimental data. The model simulation results
showed good agreement with the experimental data. Then, the effects
of the reactant concentration, the molar ratio, and the reaction temperature
were further investigated using the kinetic model. Finally, this kinetic
model was coupled with a plug-flow reactor model and an axial dispersion
model to reveal the influence of heat transfer and backmixing. This
study can shed some light on the design and optimization of the industrial
tubular reactors